Acura (Honda) Workshop Service and Repair Manuals

Countershaft: Specifications

Countershaft 

Diameter of needle bearing contact area

at 5th gear  

Standard or New ................................................................................................................................  34.975 - 34.991 mm (1.3770 - 1.3776 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

at 2nd gear 

Standard or New ....................................................................................................................................  39.979 - 40.000 mm (1.574 - 1.575 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

at park gear 

Standard or New ................................................................................................................................  41.964 - 41.980 mm (1.6521 - 1.6528 inch)
When worn or damaged 

at right end 

Standard or New ................................................................................................................................  38.505 - 38.515 mm (1.5159 - 1.5163 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

I.D. of 5th gear 

Standard or New ......................................................................................................................................  41.000 - 41.016 mm (1.6142 - 1.6148 inch)
Limit ......................................................................................................................................................................................  When worn or damaged 

I D. of 3rd gear 

Standard or New ......................................................................................................................................  50.000 - 50.016 mm (1.9685 - 1.9691 inch)
Limit ......................................................................................................................................................................................  When worn or damaged 

I.D. of reverse gear 

Standard or New ......................................................................................................................................  46.000 - 46.016 mm (1.8110 - 1.8116 inch)
Limit ......................................................................................................................................................................................  When worn or damaged 

End play of 1st gear ...................................................................................................................................................  0.00 - 0.33 mm (0.000 - 0.013 inch)
End play of 5th gear .................................................................................................................................................  0.04 - 0.27 mm (0.002 - 0.011 inch) 
End play of 3rd gear ..........................................................................................................................................  0.015 - 0.045 mm (0.0006 - 0.0018 inch)
End play of reverse gear ...........................................................................................................................................  0.10 - 0.25 mm (0.004 - 0.010 inch) 
31 x 63.5 x 8.5 mm splined washer 

A 

Standard or New ....................................................................................................................................  3.503 - 3.515 mm (0.1379 - 0.1384 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

B 

Standard or New ....................................................................................................................................  3.490 - 3.502 mm (0.1374 - 0.1379 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

C 

Standard or New ....................................................................................................................................  3.477 - 3.489 mm (0.1369 - 0.1374 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

D 

Standard or New ....................................................................................................................................  3.464 - 3.476 mm (0.1364 - 0.1369 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

Length of distance collar '01 model: Transmission No. 1000001 - 1023749 .......................................................  53.92 - 53.96 mm (2.123 - 2.124 inch) 
Length of distance collar '01 model: Transmission No. 1023750 - '02-03 models

35 x 47 x 7.8 mm ................................................................................................................................................  5.92 - 5.96 mm (0.233 - 0.235 inch)
35 x 47 x 45.6 mm ..........................................................................................................................................  45.56 - 45.60 mm (1.794 - 1.795 inch)

Cotter thickness ........................................................................................................................................................  1.99 - 2.02 mm (0.078 - 0.080 inch) 
Reverse selector hub O.D. 

Standard or New ..........................................................................................................................................  55.87 - 55.90 mm (2.1996 - 2.2008 inch)
Limit ......................................................................................................................................................................................  When worn or damaged 

Clutch feed pipe O.D. 

Standard or New ..................................................................................................................................................  8.97 - 8.98 mm (0.353 - 0.354 inch)
Limit ..........................................................................................................................................................................................  8.95 mm (0.352 inch)

Clutch feed pipe bushing I.D. 

Standard or New ..............................................................................................................................................  9.000 - 9.015 mm (0.354 - 0.355 inch)
Limit ........................................................................................................................................................................................  9.030 mm (0.356 inch)

Secondary shaft

Diameter of needle bearing contact area 

at 1st gear 

Standard or New ...............................................................................................................................  37.978 - 37.993 mm (1.4951 - 1.4958 inch) 
Limit .................................................................................................................................................................................  When worn or damaged

at 2nd gear 

Standard or New ................................................................................................................................  33.986 - 33.999 mm (1.3380 - 1.3385 inch)
Limit ................................................................................................................................................................................  When worn or damaged 

I.D. of 1st gear 

Standard or New ......................................................................................................................................  44.000 - 44.016 mm (1.7323 - 1.7329 inch)