TL FWD V6-3.5L (2009)
Brake Master Cylinder: Service and Repair
Master Cylinder Replacement
NOTICE
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Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
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Be careful not to damage or deform the brake lines during removal and installation.
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Plug the ends of the hoses and the joints to prevent spilling brake fluid.
1. Remove the engine covers (A) in the engine compartment. See: Body and Frame/Access Cover/Service and Repair
2. Remove the strut brace. See: Body and Frame/Frame/Structural Brace/Service and Repair
3. Remove the under-hood fuse/relay box mount nut (A) and release the clip (B).
4. Remove the harness clamp (C), then move the under-hood fuse/relay box (D) aside.
5. Remove the reservoir cap and the brake fluid from the master cylinder reservoir with a syringe.
6. Disconnect the brake fluid level switch connector (A).
7. Disconnect the brake lines (B) from the master cylinder (C). To prevent spills, cover the hose joints with clean rags or shop towels.
8. Remove the master cylinder mounting nuts (D) and the washers (E).
9. Remove the master cylinder from the brake booster (F). Be careful not to bend or damage the brake lines when removing the master cylinder.
10. Remove the rod seal (G) from the master cylinder.
NOTE: During installation, set a new rod seal onto the master cylinder with its grooved side (H) toward the master cylinder.
11. Install the master cylinder in the reverse order of removal, and note these items:
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Coat the inner bore lip and the outer circumference of the new rod seal with the Shin-Etsu silicone grease (P/N 08798-9013).
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Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have silicone grease on your
hands or gloves.
