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Removing and installing idler roller for poly V-belt - vehicles with air conditioner > < Poly V-belt drive - exploded view
Removing and installing poly V-belt
Removing and installing poly V-belt
Special tools and workshop equipment required
   
t  Locking pin -T10060 A-
  W00-10235
Removing
–  Remove noise insulation -1- → Rep. gr.66.
  A10-11306
  Caution
If a used belt runs in the opposite direction when it is refitted, this can cause breakage.
Before removing, mark direction of rotation of poly V-belt with chalk or felt-tip pen for re-installation.
–  To slacken poly V-belt turn tensioner in anti-clockwise direction -arrow-.
–  Lock tensioner with locking pin -T10060 A-.
–  Take off poly V-belt.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Secure alternator and air conditioner compressor, if fitted, before installing poly-V-belt.
–  Fit poly V-belt onto pulleys as shown in illustration.
  A13-10519
Vehicles not equipped with air conditioning:
1 - Coolant pump
2 - Tensioner
3 - Alternator
4 - Poly V-belt
5 - Crankshaft
  N13-0827
Vehicles with air conditioning:
1 - Coolant pump
2 - Crankshaft
3 - Tensioner
4 - Idler roller
5 - Alternator
6 - Air conditioner compressor
7 - Poly V-belt
  N13-10196
–  Hold tensioner with ring spanner and remove locking pin -T10060 A-.
–  Release tensioner.
–  Check that poly V-belt is properly seated.
–  Start engine and check that poly V-belt runs properly.
–  Install noise insulation → Rep. gr.66.
  A13-10519

Removing and installing idler roller for poly V-belt - vehicles with air conditioner > < Poly V-belt drive - exploded view