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| Slacken cylinder head bolts in the sequence -1 ... 10-. |
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| Remove bolts and carefully take off cylinder head. |
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| Place cylinder head onto soft surface (foam plastic). |
Caution Avoid damage to sealing surfaces. |
t
| Carefully remove sealant residue from cylinder head and cylinder block. |
t
| Ensure that no long scores or scratches are made on the surfaces. |
Avoid damage to cylinder block. |
No oil or coolant must be allowed to remain in the blind holes for the cylinder head bolts in the cylinder block. |
Risk of leaks at cylinder head gasket. |
t
| Carefully remove any remaining emery and abrasive material. |
t
| Do not remove new cylinder head gasket from packaging until it is ready to be fitted. |
t
| Handle the cylinder head gasket very carefully to prevent damage to the silicone coating or the indented area of the gasket. |
Avoid damage to open valves. |
When installing an exchange cylinder head, the plastic protectors fitted to protect the open valves should not be removed until the cylinder head is ready to be fitted. |
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Note t
| Renew the bolts tightened with specified tightening angle. |
t
| Renew self-locking nuts as well as seals, gaskets and O-rings. |
t
| Renew oil strainer in cylinder head. |
t
| When installing an exchange cylinder head, the contact surfaces between the hydraulic compensation elements, roller rocker fingers and cams must be oiled before installing the cylinder head cover. |
t
| After fitting a new cylinder head or cylinder head gasket, change the engine oil and the coolant in the entire cooling system. |
Caution Protect lubrication system and bearings against contamination. |
Cover exposed parts of the engine. |
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| Remove sealant residue on cylinder head and camshaft housing. |
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| Clean surfaces; they must be free of oil and grease. |
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| Check that crankshaft is still positioned at „TDC“ and then turn back in the opposite direction of engine rotation by approx. 45°. |
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| Place cylinder head gasket in position. |
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| Installation position: Part No. must be visible. |
l
| Note position of dowel sleeves in cylinder block. |
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