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Sealing flange (pulley end) - exploded view >
< Removing and installing vibration damper
A1
Power unit
4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics
Enginecrankshaft group, pistons / Cylinder block (pulley end)
Removing and installing bracket for ancillaries
Removing and installing bracket for ancillaries
Removing and installing bracket for ancillaries
Special tools and workshop equipment required
t
Support bracket -10 - 222 A-
t
Hook -10 - 222 A /10-
t
Retainer -T10014-
t
Engine support bracket (basic set) -T40091-
Removing
–
Remove alternator
→ Electrical system; Rep. gr.27
.
Vehicles without air conditioner:
–
Set up support bracket -10 - 222 A- on top edges of body flanges (left and right) and longitudinal member (right-side), as shown in illustration.
–
Unbolt bracket for fuel hoses and move to one side together with fuel hoses.
–
Attach snap element of hook -10 - 222 A /10- to engine lifting eye.
–
Apply light tension to hook.
Vehicles with air conditioning:
–
Remove bumper cover
→ Rep. gr.63
.
–
Set up support bracket -10 - 222 A- on top edges of body flanges (left and right) and impact bar, as shown in illustration.
–
Unbolt bracket for fuel hoses and move to one side together with fuel hoses.
–
Attach snap element of hook -10 - 222 A /10- to engine lifting eye.
–
Apply light tension to hook.
All vehicles (continued):
–
Remove high-pressure pump
→ Rep. gr.23
.
–
Screw retainer -T10014- into threaded hole for engine support, as shown in illustration, and tighten to 20 Nm.
–
Engage hook of spindle -10 - 222 A /11- in retainer -T10014-.
–
Apply light tension to spindle.
–
Release and disengage hook -10 - 222 A /10-.
–
Remove bolt
-arrow-
.
–
Remove bolts
-1-
and
-2-
and remove idler rollers for toothed belt.
–
Remove bolts
-1 ... 6-
and detach bracket for ancillaries.
Installing
Installation is carried out in the reverse order; note the following:
Tightening torques:
l
→ Fig. „„Bracket for ancillaries - tightening torque and tightening sequence““
.
l
→ Chapter „Toothed belt - exploded view“
.
Note
Renew the bolts tightened with specified tightening angle.
–
Check that dowel sleeve at top right between bracket for ancillaries and cylinder block is fitted; insert dowel sleeve if necessary.
–
Tighten bolts for bracket for ancillaries
→ Fig.
.
–
Install high-pressure pump
→ Rep. gr.23
.
–
Install alternator
→ Electrical system; Rep. gr.27
.
–
Install bumper cover
→ Rep. gr.63
.
Power unit
4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics
Enginecrankshaft group, pistons / Cylinder block (pulley end)
Removing and installing bracket for ancillaries
Sealing flange (pulley end) - exploded view >
< Removing and installing vibration damper