t
| Piston ring clamp, commercially available |
l
| Engine secured to engine and gearbox support → Chapter. |
–
| Mark installation position and matching of conrod bearing caps to cylinder and to conrods for reinstallation → Item. |
–
| Unbolt conrod bearing caps. |
–
| Pull out pistons upwards with conrods. |
Note If piston pin is difficult to remove, heat piston to approx. 60 °C. |
–
| Take circlip out of piston pin boss. |
–
| Use drift -VW 222 A- to drive out piston pin. |
Installation is carried out in the reverse order; note the following: |
Note Renew the bolts tightened with specified tightening angle. |
–
| Oil running surfaces of bearing shells. |
–
| Install pistons using piston ring clamp. |
l
| Bearing shells in conrods → Fig. |
–
| Install conrod bearing caps according to markings. |
|
|
|