audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing engine control unitJ623 > < Engine control unit
Wiring and component check with test boxV.A.G 1598/42
Wiring and component check with test box -V.A.G 1598/42-
Special tools and workshop equipment required
   
t  Adapter cable -V.A.G 1598/39-
t  Test box -V.A.G 1598/42-
t  → Vehicle diagnostic tester
  Note
t  The test box -V.A.G 1598/42- has 105 sockets. It can be connected to the engine control unit via 2 different adapter cables.
t  Each engine control unit is connected to the vehicle's wiring harness via two connectors, one of which has 60 pins, the other has 94 pins.
t  To carry out tests on the 60-pin wiring harness connector, the adapter cable -V.A.G 1598/39-1- is connected to connector -A- on the test box. For components connected to 60-pin wiring harness connector → Current flow diagrams, Electrical fault finding and Fitting locations.
t  To carry out tests on the 94-pin wiring harness connector, the adapter cable -V.A.G 1598/39-2- must be connected to connectors -A- and -B- on the test box. For components connected to 94-pin wiring harness connector → Current flow diagrams, Electrical fault finding and Fitting locations.
t  The test box -V.A.G 1598/42- is designed so it can be connected both to the wiring harness for the engine control unit and to the engine control unit itself at the same time. The advantage of this is that the electronic engine control system remains fully functional when the test box is connected (for example, for measuring signals when the engine is running).
t  Always use auxiliary measuring set -V.A.G 1527B- to connect test equipment (e.g. voltage tester -V.A.G 1526D-, hand-held multimeter -V.A.G 1594C- etc.).
The engine control unit has to be removed before connectors can be unplugged from engine control unit → Chapter.
  Caution
Electronic components are susceptible to damage.
Select the appropriate measuring range before connecting the test leads and observe test requirements.
–  Connect test box -V.A.G 1598/42- to wiring harness with adapter cable -V.A.G 1598/39-1- or adapter cable -V.A.G 1598/39-2-. Connect earth clip of test box to negative terminal of battery. The instructions for performing the individual tests indicate whether or not the engine control unit itself also needs to be connected to the test box.
–  Carry out test as described in repair procedure.
–  Make sure you fit protective housing back on engine control unit.
–  Clean threaded holes for shear bolts to remove any residue from locking fluid. This can be done using a thread tap.
–  Always use new shear bolts.
–  Interrogate event memory and erase if necessary.
  A24-0622

Removing and installing engine control unitJ623 > < Engine control unit