A2
Exploded view - dismantling and assembling selector mechanism in gearbox |
Special tools and workshop equipment required |
t | Thrust plate -VW 401- |
t | Press tool -VW 408 A- |
t | Tube -VW 423- |
t | Guide pin -VW 439 - |
t | Thrust plate -VW 447 i- |
t | -1-Internal puller 18.5...23.5 mm, e.g. -Kukko 21/3- |
1 - | Selector shaft |
q | From gearbox build date 04 09 0 onwards detent sleeve has been modified so that selector shaft is guided into 4th gear selector gate when changing down from 5th gear to 4th gear → Fig. |
q | From gearbox build date 06 08 01: additional detent spring in cover plate → Fig. |
2 - | Check ring |
3 - | Ball sleeve |
q | Removing → Fig. |
q | Pressing in → Fig. |
4 - | Selector mechanism cover |
q | Additional bolt fitted from gearbox build date 04 09 0 so that when shifting down from 5th gear to 4th gear the selector shaft is guided into the 4th gear selector gate → Fig. |
5 - | Reversing light switch -F4- |
q | 20 Nm |
q | Lightly coat lug with MoS2 grease |
6 - | Cap |
q | For gearbox breather |
7 - | Gate relay lever |
q | Installation position → Fig. |
8 - | Bearing bush |
9 - | Oil seal |
q | Lever out with screwdriver |
q | Installing → Fig. |
10 - | Securing clip |
11 - | Nut |
q | 20 Nm |
q | Self-locking |
q | Always renew |
12 - | Gearbox selector lever |
q | Install so that gap in splines aligns with selector shaft → Fig. |
q | Can be renewed with selector mechanism installed |
q | Installation position → Fig. |
13 - | Cover plate |
q | From gearbox date 06 08 01 with detent spring for selector shaft → Fig. |
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