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Dismantling and assembling pistons and conrods >
< Crankshaft
A2
Power unit
3-cyl. diesel direct injection engine (1.2 ltr. TDI), mechanics
Enginecrankshaft group, pistons
Crankshaft
Removing and installing chain sprocket
Removing and installing chain sprocket
Removing and installing chain sprocket
Special tools and workshop equipment required
t
Drift sleeve -30-100-
t
Two-arm puller, commercially available
t
Protective gloves
Removing
–
Remove sump
→ Chapter
.
–
Remove front sealing flange
→ Chapter
.
–
Remove the following components:
t
Chain sprocket for oil pump
→ Item
.
t
Chain tensioner
→ Item
.
t
Chain
→ Item
.
–
Pull chain sprocket with a puller
-2-
; use a suitable washer
-1-
to protect end of crankshaft.
Installing
Installation is carried out in the reverse order; note the following:
WARNING
Wear protective gloves.
–
Heat chain sprocket in an oven for approx. 15 minutes to 220 °C.
–
Fit chain sprocket on end of crankshaft using pliers, and press onto crankshaft as far as the stop using drift sleeve -30-100-.
l
Installation position: wider collar on sprocket faces engine.
–
Install front sealing flange
→ Chapter
.
–
Install sump
→ Chapter
.
Power unit
3-cyl. diesel direct injection engine (1.2 ltr. TDI), mechanics
Enginecrankshaft group, pistons
Crankshaft
Removing and installing chain sprocket
Dismantling and assembling pistons and conrods >
< Crankshaft