audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Running gear self-diagnosis for ESP, steering > < Tightening torques
Checking steering system for leaks
Checking steering system for leaks
  Note!
The power steering system must be checked for leaks after assembly operations and in the case of hydraulic fluid loss in the reservoir.
–  Remove front left wheel.
–  Remove noise insulation → General body repairs, exterior; Rep. Gr.50.
–  Remove front left wheel housing liner → General body repairs, exterior; Rep. Gr.66.
–  Start engine; run at idling speed.
–  Turn steering wheel to full lock in both directions and hold for a maximum of 5 ... 10 seconds. This builds up the maximum possible pressure.
–  Check expansion hose and return line for leaks. If leaks are found, renew the affected hose or pipe.
–  Check all pipe and hose connections for firm seating and for leaks. If leaks are found, re-tighten pipe or hose connection to the permissible tightening torque or renew pipe, hose or seal.
–  Check motor/pump unit for leaks. Renew motor/pump unit if leaks are found.
–  Check hydraulic fluid reservoir for leaks. Renew motor/pump unit if leaks are found.
–  Check hydraulic fluid level and top up if necessary → Chapter.
  Note!
If repeated loss of hydraulic fluid in the motor/pump unit reservoir occurs and extensive tests have been performed several times on the pipes and hoses and their connections and on the motor/pump unit including reservoir, it will then be necessary to remove and check the power steering box.
–  Remove power steering box → Chapter.
   
–  Check seal for input shaft on valve housing of power steering box -arrow A- for leaks.
–  Open hose clip for boot and push back boot.
–  Check steering rack seals -arrows B- for leaks.
The steering box must be renewed if fluid is visible in the steering box housing and/or in the rubber boots.
–  Install power steering box → Chapter.
–  Install front left wheel housing liner → General body repairs, exterior; Rep. Gr.66.
–  Install noise insulation → General body repairs, exterior; Rep. Gr.50.
–  Fit and secure wheel → Chapter.
  A48-0362

Running gear self-diagnosis for ESP, steering > < Tightening torques