audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing window lifter and window > < Front door
General Body Assembly Exterior (Repair groups 50, 55, 57, 58, 60, 63, 64, 66)
Front door
Removing and installing front door and door subframe
  • Door subframe
    • ◆ Removal:
    • ‒ Removing door trim.

=> General Body Assembly, Interior; Repair group 70; Door trims

    • ‒ Disconnect electrical wiring and unclip from door subframe.
    • ‒ Unscrew hexagon nuts -2-; -3-; -6- and -10- and remove door subframe upwards.
    • ◆ Installation:
    • ‒ Install in reverse order.
Important
Hexagon bolts must be tightened in the following order: 2, 10, 6, 3.
 
A57-0055
    • ◆ Adjusting:
    • ‒ With adjuster wedge .
    • ‒ With striker
  • Hexagon bolt (M8 x 26)
    • ◆ Tightening torque 30 Nm.
  • Hexagon bolt (M8 x 32)
    • ◆ Tightening torque 30 Nm.
  • Adjuster wedge

Note:

Adjuster wedge must always be fitted.

    • ◆ Tolerances of door subframe can be axially offset by shifting the adjuster wedge -4-.
 
A57-0055
  • Front door

Note:

The front door can also be removed without dismantling the door subframe.

    • ‒ Remove bottom section of A pillar trim.

=> General Body Assembly, Interior; Repair group 70; Door trims

    • ‒ Unplug connectors from A-pillar connector point.
    • ‒ Unclip bellows between front door and A pillar and pull electric wiring and central locking wiring out from pillar -A-.
    • ‒ Remove Torx bolts T45 securing top and bottom hinges to door and remove door complete with door subframe.
 
A57-0055
  • Hexagon bolt (M8 x 32)
    • ◆ Tightening torque 30 Nm.
  • Adjuster wedge

Note:

Adjuster wedge must always be fitted.

    • ◆ Inclination of door subframe can be adjusted at pillar -B- by moving adjuster wedge.
 
A57-0055
  • Side impact protection
    • ◆ Removing and installing => Page 57-10
  • Bowden cable
    • ◆ Clip in at door subframe to avoid noise when closing door.
  • Hexagon bolt (M8 x 26)
    • ◆ Tightening torque 30 Nm.
  • Securing rod
    • ◆ Route through subframe as shown.
 
A57-0059

Fig.1→     Upper door hinge.

  • ‒ Hexagon bolt (fitted from inside of vehicle) 30 Nm.
  • ‒ Upper door hinge.
  • ‒ Cap for hexagon bolt (23 Nm).
  • ‒ Hexagon bolt -4- 30 Nm.
  • ‒ Torx bolt (T45) 30 Nm.

 
A57-0058

Fig.2→     Lower door hinge.

  • ‒ Lower door hinge -1-.
  • ‒ Front door -2-.
  • ‒ Hexagon bolt -3- 30 Nm.
  • ‒ Torx bolt -4- 30 Nm.
  • ‒ Hexagon bolt -5- 30 Nm.

Removing and installing window lifter and window > < Front door