A3 Mk1
| Servicing clutch housing |
| Special tools and workshop equipment required |
| t | Drift -VW 295- |
| t | Extractor -VW 228 B- |
| t | Drift -VW 222 A- |
| t | Puller hook -T20143/1- or oil seal extractor lever -VW 681- |
| t | Thrust piece -T40015- |
| t | Thrust pad -VW 510- |
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| 1 - | Oil drain plug |
| q | 25 Nm |
| q | Without magnet |
| 2 - | Dowel sleeve |
| q | 2x |
| 3 - | Shim “S2” |
| q | Always 1 mm thick |
| 4 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed: adjust differential → Chapter |
| 5 - | Magnet |
| q | Held in place by joint surface of housing |
| q | Apply sealant -AMV 188 200 03- when installing |
| 6 - | Shim |
| q | For output shaft |
| q | Table of adjustments → Chapter |
| 7 - | Tapered roller bearing outer race |
| q | For output shaft |
| q | Removing and installing → Chapter |
| q | If renewed: Adjust output shaft → Chapter |
| 8 - | Needle bearing |
| q | For input shaft |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| 9 - | Bolt |
| q | 25 Nm |
| q | With serrations under bolt head |
| 10 - | Reverse lever |
| 11 - | Spring |
| 12 - | Reverse lever support |
| 13 - | Sliding piece |
| 14 - | Starter bush |
| q | Not fitted on all gearboxes |
| q | Allocate according to → Electronic parts catalogue |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| q | Can be renewed with gearbox in vehicle |
| 15 - | Screw plug |
| q | Green - Clutch diameter 210 mm |
| q | White - Clutch diameter 190 and 200 mm |
Note| It is important to allocate parts correctly, for example when fitting a replacement gearbox or transferring a clutch. |
| Consequences if incorrect plugs are installed: |
| 1. White sealing plug - 210 mm Ø clutch |
| – | The TDC sender will be destroyed and the markings on the flywheel will be damaged. Parts of the TDC-sender will remain in the clutch chamber. |
| 2. Green sealing plug - 190 and 200 mm Ø clutch |
| – | Tester does not display a readout or readout is inaccurate or fluctuates. |
| 16 - | Cap |
| 17 - | Clutch housing |
| q | Install oil strainer → Fig.. |
| q | If replaced: → Chapter „Table of adjustments“ |
| 18 - | Input shaft oil seal |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| 19 - | Sleeve |
| q | For oil seal → Item |
| q | Removing → Fig. |
| q | Driving in → Fig. |
| 20 - | Oil seal |
| q | For flange shaft |
| q | Renewing → Chapter |
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