A3 Mk1
Servicing gearbox housing and clutch housing |
Special tools and workshop equipment required |
t | Press tool -VW 408 A- |
t | Spacer sleeve -VW 472/2- |
t | Centring mandrel -12 - 551- |
t | Press tool -30 - 555- |
t | Assembly device -3066- |
t | Thrust piece -3124- |
t | Gearbox support -3221- (modifying → ) |
t | Multi-point bit -3357- |
t | Thrust piece -T40008- |
t | Torque wrench -V.A.G 1331- |
t | -2-puller, e.g. -Kukko 18/1- |
t | -3-Splitter 12...75 mm, e.g. -Kukko 17/1- |
1 - | Clutch housing |
q | If renewed: adjust differential → Chapter |
2 - | Input shaft oil seal |
q | Lever out with screwdriver |
q | Driving in → Fig. |
3 - | Ball head stud |
q | 20 Nm |
q | Lubricate with MoS2 grease |
4 - | Oil seal |
q | For flange shaft (right-side) |
q | Renewing with gearbox installed → Chapter |
5 - | Sleeve |
q | For oil seal |
q | Pulling out → Fig. |
q | Drawing in → Fig. |
6 - | Bolt |
q | 40 Nm and turn 45° further |
q | 4x |
q | Always renew |
q | Not fitted on all versions |
7 - | Bracket |
q | For pendulum support |
q | Installation position → Anchor |
q | Not fitted on all versions |
8 - | Oil filler plug |
q | 25 Nm |
9 - | O-ring |
q | Always renew |
10 - | Speedometer sender -G22- |
11 - | Bolt |
q | 5 Nm and turn 90° further |
q | Always renew |
12 - | Shim S2 |
q | For differential |
q | Determining thickness → Chapter |
13 - | Tapered roller bearing outer race |
q | For differential |
q | Pulling out and pressing in → Chapter |
q | If renewed: adjust differential → Chapter |
14 - | Bolt |
q | 5 Nm and turn 90° further |
q | Always renew |
15 - | Tapered roller bearing outer race |
q | For differential |
q | Pulling out and pressing in → Chapter |
q | If renewed: adjust differential → Chapter |
16 - | Shim S1 |
q | For differential |
q | Always 1 mm thick |
17 - | Dowel sleeve |
q | 2x |
18 - | Gearbox housing |
q | Modification from gearbox build date 06 05 2 onwards: enlarged bearing seat for tapered roller bearing/differential → Chapter |
q | If renewed: adjust differential → Chapter |
19 - | Oil drain plug |
q | 25 Nm |
20 - | Oil seal |
q | For flange shaft (left-side) |
q | Renewing with gearbox installed → Chapter |
21 - | Sleeve |
q | For selector shaft |
q | Driving out → Fig. |
q | Driving in → Fig. |
22 - | Magnet |
q | Held in place by joint surface of housing |
23 - | Sealing cap |
q | Before tightening apply sealant -AMV 188 200- to sealing surface |
24 - | Circlip |
q | Fit in groove of roller bearing → Item |
25 - | Circlip |
q | Fit in groove of roller bearing → Item |
26 - | Roller bearing |
q | For input shaft |
q | Removing and installing → Chapter |
27 - | Roller bearing |
q | For output shaft |
q | Removing and installing → Chapter |
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