audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling selector forks > < Servicing clutch housing
6-Speed manual gearbox 02M, Front-wheel drive
Dismantling and assembling gearbox selector mechanism
Dismantling and assembling gearbox selector mechanism
 
W34-0083

Special tools and workshop equipment required

  • ◆ VW 402 Thrust plate
  • ◆ VW 412 Press tool
  • ◆ VW 421 Tube
  • ◆ VW 423 Tube
  • ◆ 3118 Tube
 
N34-1022
  • Hexagon nut, 20 Nm
    • ◆ Self-locking
    • ◆ Always renew
  • Gearbox selector lever
    • ◆ Install so that the master spline aligns with selector shaft
    • ◆ Can be replaced with the selector mechanism installed
    • ◆ Installation position=>Page 34-13
  • Shoe
    • ◆ Clip into relay lever -item 6-
  • Lock washer
    • ◆ Removing => Fig.1
  • Bush
  • Relay lever
    • ◆ Installation position=>Page 34-13
  • Selector mechanism cover
 
N34-1022
  • Ball sleeve
    • ◆ For selector shaft
    • ◆ Removing => Fig.2
    • ◆ Pressing in => Fig.3
  • Selector shaft
  • O-ring
    • ◆ Always renew
  • O-ring
    • ◆ Always renew
  • End cover
  • Oil seal
    • ◆ Lever out with screwdriver
    • ◆ Installing => Fig. 4
  • Protective cap
    • ◆ For selector shaft
  • Cap
    • ◆ For gearbox breather
 
N34-0052

→ Fig.1    Removing relay lever lock washer

  • ‒ Lift tab in direction of arrow.

 
N34-1024

→ Fig.2    Pressing ball sleeve from selector mechanism cover

 
N34-1023

→ Fig.3    Pressing ball sleeve into selector mechanism cover

  • ‒ Press ball sleeve to contact with press plate VW 402.

 
N34-1025

→ Fig.4    Installing oil seal onto stop

Dismantling and assembling selector forks > < Servicing clutch housing