Audi Workshop Service and Repair Manuals

Special tools and workshop equipment required

• ◆ VW 309 Holding plate
• ◆ VW 353 Gearbox support
• ◆ VW 407 Press tool
• ◆ VW 771 Multi-purpose tool
• ◆ 12-551 Centring mandrel
• ◆ 3129 Fitting tool

Special tools and workshop equipment required

• ◆ 3176 Centring mandrel

• ◆ 1 - Internal puller Kukko 21/2
• ◆ 1 - Internal puller Kukko 21/4

• Gearbox housing
• ◆ Clamping in assembly bracket => Fig.1
• ◆ If replaced: Adjust input shaft, output shafts and differential
• Oil seal
• ◆ Always renew
• Oil drain plug, 30 Nm
• ◆ Always renew
• Stop sleeves
• ◆ Driving out => Fig.2
• ◆ Driving in => Fig.3
• Oil filler plug, 30 Nm
• ◆ Always renew

• Locking pin
• ◆ Is pressed into gate of selector shaft when adjusting outer selector mechanism => Page 34-20
• ◆ Driving out => Fig. 4
• ◆ Driving in => Fig. 5
• Bush
• ◆ For selector rods
• ◆ Renew each time after removing
• ◆ Pulling out => Fig. 6
• ◆ Installing => Fig. 7
• Needle bearing
• ◆ Renew each time after removing
• ◆ Pulling out => Fig. 8
• ◆ Pressing in => Fig. 9
• Shim
• ◆ For input shaft
• ◆ Adjustment overview
  => Page 39-23

• Outer race/taper roller bearing
• ◆ For input shaft
• ◆ Removing and installing
  => from Page 35-1
• ◆ If replaced: Adjust input shaft
  => Page 35-14
• Outer race/taper roller bearing
• ◆ For 5th, 6th and reverse gear output shaft
• ◆ Removing and installing
  => from Page 35-53
• ◆ If renewed: Adjust 5th, 6th and reverse gear output shaft
  => Page 35-75
• Shim
• ◆ For 5th, 6th and reverse gear output shaft
• ◆ Adjustment overview
  => Page 39-23

• Outer race/taper roller bearing
• ◆ For 1st-4th gear output shaft
• ◆ Removing and installing
  => from Page 35-12
• ◆ If renewed: Adjust 1st-4th gear output shaft
  => Page 35-45
• Shim
• ◆ For 1st-4th gear output shaft
• ◆ Adjustment overview
  => Page 39-23
• Outer race/taper roller bearing
• ◆ For differential
• ◆ Removing and installing
  => from Page 39-7
• ◆ If replaced: Adjust differential
  => Page 39-24

• Shim
• ◆ For differential
• ◆ Adjustment overview
  => Page 39-23
• Oil seal
• ◆ Renew => Page 39-1

→ Fig.1    Securing gearbox housing to assembly bracket with bolts -arrows-.

→ Fig.2    Driving out stop sleeve

→ Fig.3    Driving stop sleeve in onto stop

• ‒ Drive stop sleeve in onto stop with 13 mm socket -A- and plastic head hammer.

→ Fig.4    Driving out locking pin

→ Fig.5    Driving in locking pin-A- onto stop

→ Fig.6     Pulling out mounting bush for selector rod

A - Internal extractor 14.5 ... 18.5 mm, e.g. Kukko 21/2

→ Fig.7     Driving selector rod mounting bush in flush

→ Fig.8    Pulling reverse shaft needle bearing out of gearbox housing

A - Internal extractor 23.5 ... 30.0 mm, e.g. Kukko 21/4

Note:

The needle bearing is destroyed during removal and must be renewed.

→ Fig.9    Pressing needle bearing -A- into gearbox housing

• ‒ Before pressing in, lay reverse shaft thrust washer -B- on needle bearing.