audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Cooling system - all engine codes > < Removing and installing thermostat for map-controlled engine cooling system
4-cylinder Engine (2-valve), Mechanical Components
Removing and installing cooling system components - vehicles with engine code APF
Removing and installing coolant pipe

Removing

  • ‒ Drain coolant .
  • ‒ Remove alternator.

=> Electrical System; Repair group 27

 
A10-1502
  • ‒ → Detach connector -1-.
  • ‒ Disconnect hoses -2- and -3- at the secondary air pump.
  • ‒ Detach the secondary air pump -4- from the bracket.
 
A10-1503
  • ‒ → Unscrew bolts -1...4- of the secondary air pump bracket.
  • ‒ Lay the wiring aside -arrow- and remove the secondary air pump bracket.

 
A10-1504
  • ‒ → Disconnect electrical connectors:
  •     1 -    Knock sensor -G61
  •     2 -    Engine speed sender -G28
  •     3 -    Ignition coils -N and -N128 with output stage -N122
  •     4 -    Oil pressure switch -F1 (on oil filter bracket)
  •      -    Oil temperature sender -G8 (on oil filter bracket)
  • ‒ Lay wiring aside.
 
A19-0368
  • ‒ Detach ignition coil from bracket.
  • ‒ → Remove bracket -3- for ignition coil.
  • ‒ Disconnect the coolant hoses -arrows- at the coolant pipe.
  • ‒ Remove bolts -1- and -2- and detach coolant pipe.

Installing

Installation is carried out in the reverse order; note the following:

Note:

Replace seals and gaskets.

  • ‒ Install alternator.

=> Electrical System; Repair group 27

  • ‒ Top up coolant => Page 19-52.

Tightening torques

Component

Nm

Coolant pipe to cylinder block

15

Coolant pipe to bracket for ignition coil

10

Bracket for ignition coil to cylinder block

15

Ignition coil to bracket

10

Cooling system - all engine codes > < Removing and installing thermostat for map-controlled engine cooling system