audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing cylinder head - vehicles with engine code APF > < Removing and installing cylinder head cover
4-cylinder Engine (2-valve), Mechanical Components
Removing and installing cylinder head
Removing cylinder head - vehicles with engine codes AEH, AKL
 
G15-0053

Special tools and workshop equipment required

  • ◆ Guide pin 3450/2A
  • ◆ Removal/installation tool 3450/3
  • ◆ Puller T10112
  • ● Engine in vehicle

Notes:

  • ◆ All cable ties which are released or cut open when removing must be fitted in the same position when installing.
  • ◆ If engine oil is contaminated perform oil change:

=> Maintenance Manual

Important
On vehicles with telematics, activate service mode of telematics control unit before disconnecting battery.=>Radio, Telephone and Navigation System; Repair group 91
  • ‒ Refer to coding on vehicles with encoded radio/radio navigation system (RNS); if necessary, interrogate.
  • ‒ Disconnect earth strap at battery with ignition switched off.
  • ‒ Drain coolant .
 
A10-1326

Vehicles with engine code AKL:

  • ‒ → Unscrew protective cover -arrows- on vehicle floor.
  • ‒ Unplug connector for lambda probe upstream of catalytic converter and lay wiring aside.

 
A10-0921

All models:

  • ‒ → Unbolt heat shield for right drive shaft -arrows-.
 
A10-0970

Note:

The isolating element in front exhaust pipe must not be deflected more than 10°to avoid damage.

  • ‒ → Remove securing bolts -arrows- of front exhaust pipe/exhaust manifold.
  • ‒ Remove front exhaust pipe from exhaust manifold.
  • ‒ Remove upper section of intake manifold => Page 15-11.

 
A15-0859
  • ‒ → Unplug connector -arrow- at Hall sender -G40.
  • ‒ Unclip the wiring duct at the intake manifold and detach the connectors for the injectors.
  • ‒ Move wiring harness aside.
  • ‒ Detach the spark plug connectors using puller T10112.
  • ‒ Unbolt bracket for engine cover.
  • ‒ Position crankshaft to TDC for cylinder 1 with engine installed => Page 13-39.
  • ‒ Position crankshaft to TDC for cylinder 1 with engine removed => Page 13-43.
  • ‒ Removing toothed belt from camshaft sprocket
    .
  • ‒ Disconnect coolant hose from cylinder head (left side).
 
A15-0860
  • ‒ → Detach the left connection from the cylinder head -arrows- and lay aside.

Note:

The coolant hoses remain attached at the connection.

  • ‒ Removing cylinder head cover => page 15-32
 
N15-0026
  • ‒ → Loosen cylinder head bolts in the sequence 1...10.
  • ‒ Remove cylinder head.

Removing cylinder head - vehicles with engine code APF > < Removing and installing cylinder head cover