audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing secondary air pump > < Checking combination valve for secondary air inlet for function and leaks
4-cylinder Engine (2-valve), Mechanical Components
Secondary air system - vehicles with engine code APF
Removing and installing combination valve for secondary air inlet
 
A10-0921

Removing

  • ‒ → Unbolt heat shield for right drive shaft -arrows-.

 
A26-0657
  • ‒ → Loosen the lower union nut -arrow- of the connecting pipe for secondary air inlet.
 
A10-0885
  • ‒ → Remove engine cover -arrows-.

 
A10-1498
  • ‒ → Disconnect the air duct hose -3- from the air mass meter.
  • ‒ Unplug connector-4- at air mass meter.
  • ‒ Disconnect hoses -1- and -2- from the air cleaner housing.
  • ‒ Unscrew bolts -5- and -6-.
  • ‒ Remove air cleaner housing.
 
A10-1492
  • ‒ → Disconnect hoses -1- and -3-.
  • ‒ Remove the air duct, release spring clamp -2- for this purpose.

 
A26-0658
  • ‒ → Loosen the upper union nut -5- of the connecting pipe for secondary air inlet.
  • ‒ Disconnect hoses -1- and -3-.
  • ‒ Detach connector -2- from the exhaust gas recirculation valve.
  • ‒ Remove nuts -4- and bolts -6-.
  • ‒ Remove the combination valve and the exhaust gas recirculation valve.

Installing

Installation is carried out in the reverse order; note the following:

Note:

Replace seals and gaskets.

Tightening torques

Component

Nm

Connecting flange to cylinder head

10

Exhaust gas recirculation valve to connecting flange

25

Connecting pipe for secondary air inlet to exhaust manifold

60

Drive shaft heat shield to cylinder block

35

Removing and installing secondary air pump > < Checking combination valve for secondary air inlet for function and leaks