audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking intake air system for leaks (unmetered air) > < Checking pump relay -J17 and actuation
Motronic injection and ignition system (4-cyl. turbo)
Servicing Motronic injection system
Checking air mass meter -G70
 
G24-0021

Special tools and workshop equipment required

  • ◆ V.A.G 1526 A
  • ◆ V.A.G 1594 A
  • ◆ V.A.G 1598/31
  • ◆ VAS 5051 with VAS 5051/1

Fitting location => Fitting locations overview, Page 24-5

Test requirements:

  • ● Coolant temperature at least 80 °C.
  • ● Electrical consumers switched off (radiator fan must not run during the test).
  • ● Air conditioning switched off.

Checking function

  • ‒ Connect vehicle diagnostic, testing and information system VAS 5051 and select vehicle system "01 -Engine electronics" in the selection. For this purpose, the engine must be running at idling speed.
 
A01-0122

→ Display on VAS 5051:

  • ‒ Under -1- select the diagnostic function "04 - Basic setting".
 
A01-0130

→ Display on VAS 5051:

  •     1 -    Enter display group
    max. input value = 255
  • ‒ Enter "002" for "display group number 002" in zone -2- and confirm the entry by pressing the Q key.

 
A01-0139

→ Display on VAS 5051:

  • ‒ Check specifications for load recognition in display zones -3- and -4-.

Display zones

1

2

3

4

Display group 002: Intake air mass at idle and operating temperature

Display

xxx rpm

xxx %

xx.x ms

xxx.x g/s

Display

Engine speed

Load

Average injection period

Air mass

Specified value

700...820 rpm

10...25 %

1.0...4.0 ms

2.0...4.5 g/s

Note:

---

---

If specified value is not attained: Evaluation => Page 24-93

If specified value is attained:

  • ‒ Exit the function "04 - Basic setting" by pressing the ◂ key.

Evaluation of display group 002

Display zone: 3

Possible causes of fault

Fault remedy

Less than 1.0 ms

- Lower values can only occur when vehicle is on overrun

Greater than 4.0 ms

- Engine load from ancillaries

- Eliminate load (air conditioner system/ power steering/alternator)

- Poor idling (not running on all cylinders)

- Check spark plugs
Check injectors

- Throttle valve control part -J338 defective

- Check throttle valve control part .

Display zone: 4

Possible causes of fault

Fault remedy

Less than 2.0 g/s

- Large quantity of unmetered air between intake manifold and air mass meter
- Voltage supply to air mass meter or wiring to engine control unit

- Check for leaks (unmetered air) in intake air system => Page 24-94

Greater than 4.5 g/s

- Engine load from ancillaries

- Eliminate load (air conditioner system/ power steering/alternator)

- Voltage supply to air mass meter or wiring to engine control unit

- Check voltage supply and/or wiring => Page 24-94

Checking voltage supply to air mass meter

Test requirements:

  • ● Fuse for air mass meter OK.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

  • ● Fuel pump relay OK; checking .

Note:

Voltage supply to air mass meter is from fuel pump relay.

  • ‒ Detach connector from air mass meter.
 
A23-0058
  • ‒ → Connect multimeter as follows to measure voltage.

Connector
Contact

Measure to

2

Engine earth

  • ‒ Operate the starter briefly (the engine may start).
    • ‒ Specified value: approx. battery voltage

If specified value is not attained:

  • ‒ Check the wiring from contact 2 on the connector via the fuse to the fuel pump relay for open circuit or short to earth:

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

  • ‒ Rectify any open/short circuit as necessary.
 
A23-0058
  • ‒ → Connect hand-held multimeter to contacts 2 and 3 of the connector to measure voltage.
  • ‒ Operate the starter briefly (the engine may start).
    • ‒ Specified value: approx. battery voltage

Note:

Engine control unit earth is present at contact 3 of the connector.

If specified value is not attained:

  • ‒ Check the wiring connections
    .
 
A23-0058
  • ‒ → Connect hand-held multimeter to contacts 3 and 4 of the connector to measure voltage.
    • ‒ Specified value: approx. 5 V

If specified value is not attained:

  • ‒ Check the wiring connections
    .

Checking wiring to air mass meter.

Note:

The signal wire is also checked during the wiring check.

  • ‒ Connect test box V.A.G 1598/31 to wiring harness for engine control unit; do not connect the engine control unit => Page 24-19.
 
A23-0058
  • ‒ → Check for open circuit and short to positive or earth in the following wiring connections:

Connector
Contact

Test box V.A.G 1598/31
Socket

3

27

4

53

5

29

  • ‒ Rectify any open/short circuit as necessary.
  • ‒ Additionally check all wires for short to one another.

If the wiring is OK:

  • ‒ Renew air mass meter (G70).

Checking intake air system for leaks (unmetered air) > < Checking pump relay -J17 and actuation