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Removing and installing parts of ABS/ESP system > < ABS/ESP ITT Mark 60/ ITT Mark 70
Exploded view
   
Exploded view
1 - ABS control unit (with ESP) -J104-
  Note
t  From model year 2009 onwards, sensor unit -G419- is installed in ABS control unit (with ESP) -J104-.
t  From model year 2009 onwards, ABS control unit (with ESP) -J104- must be renewed if sensor unit -G419- is defective.
t  From model year 2009 onwards, ABS control unit (with ESP) -J104- must be calibrated after it has been renewed.
t  From model year 2009 onwards, steering angle and brake pressure are also measured by the ABS control unit (with ESP) -J104-; these values must then be calibrated.
q   Fitting location: on hydraulic unit on right-side of engine compartment
q   Do not unplug connector before completing self-diagnosis. Switch off ignition before unplugging connector.
q   ABS/ESP system ITT Mark 60 → Chapter
q   Removing and installing (Mark 60) → Chapter
q   ABS system ITT Mark 70 → Chapter
q   Removing and installing (Mark 70) → Chapter
q   Removing and installing (TFSI engine) → Chapter
q   Removing and installing (RS 3) → Chapter
q   Removing and installing (2.0 ltr. TDI engine) → Chapter
q   Removing and installing (vehicles with diesel particulate filter) → Chapter
2 - ABS hydraulic unit -N55-
q   Fitting location: on hydraulic unit on right-side of engine compartment
q   The ABS hydraulic pump -V64-, the ABS hydraulic unit -N55- and the ABS control unit (with ESP) -J104- together make up the hydraulic control unit.
q   With integrated brake pressure sender 1 -G201-
q   Removing and installing (Mark 60) → Chapter
q   ABS/ESP system ITT Mark 60 → Chapter
q   ABS system ITT Mark 70 → Chapter
q   Removing and installing (Mark 70) → Chapter
q   Removing and installing (TFSI engine) → Chapter
q   Removing and installing (RS 3) → Chapter
q   Removing and installing (2.0 ltr. TDI engine) → Chapter
q   Removing and installing (vehicles with diesel particulate filter) → Chapter
q   Allocation → ETKA
3 - Button for TCS/ESP -E256-
q   Fitting location: on the centre console
4 - ESP sensor unit -G419-
  Note
t  On right-hand and left-hand drive vehicles up to model year 2008, sensor unit -G419- is always installed underneath right-hand seat.
t  From model year 2009 onwards, sensor unit -G419- is installed in ABS control unit (with ESP) -J104-.
t  From model year 2009 onwards, ABS control unit (with ESP) -J104- must be renewed if sensor unit -G419- is defective.
t  From model year 2009 onwards, ABS control unit (with ESP) -J104- must be calibrated after it has been renewed.
t  From model year 2009 onwards, steering angle and brake pressure are also measured by the ABS control unit (with ESP) -J104-; these values must then be calibrated.
q   Combined in one housing
q   Combined lateral acceleration sender -G200- and yaw rate sender -G202-
q   Longitudinal acceleration sender -G251- (only four-wheel drive vehicles)
q   Removing and installing ESP sensor unit → Chapter
q   20 Nm
5 - Stabilising program (TCS/ESP) warning lamp -K155-
q   Fitting location: In instrument cluster
6 - Brake pad warning lamp -K32-
q   Brake pad worn
q   Fitting location: In instrument cluster
7 - Brake system warning lamp -K118-
q   Fitting location: In instrument cluster
q   Brake malfunction, handbrake applied
q   Check brake fluid level if flashing
8 - ABS warning lamp -K47-
q   Fitting location: In instrument cluster
9 - Handbrake warning switch -F9-
q   Fitting location: on handbrake lever
10 - Rear right/rear left speed sensor -G44-/-G46--
q   Removing and installing → Chapter
11 - Wheel bearing/hub unit
q   The sensor ring/rotor for ABS is installed in wheel bearing
12 - Wheel bearing housing
q   Removing and installing → Rep. gr.42
13 - Steering angle sender -G85-
q   Fitting location: return ring with slip ring on steering column switch.
q   Removing and installing → Chapter
14 - Diagnostic connection
q   Fitting location: cover in driver's footwell
15 - Brake light switch -F-
  Note
The brake light switch is not fitted on all models
q   Removing and installing → Chapter
q   Removing and installing brake light switch on brake master cylinder → Chapter
q   Bolt on brake light switch: 5 Nm
16 - Front right/front left speed sensor -G45-/-G47-
q   Removing and installing → Chapter
17 - Brake master cylinder
q   Removing and installing → Chapter
q   With brake light switch attached
  Note
The brake light switch is not fitted on all models
q   Removing and installing brake light switch on brake master cylinder → Chapter
q   Bolt on brake light switch: 5 Nm
18 - Wheel bearing/hub unit
q   The sensor ring/rotor for ABS is installed in wheel bearing
19 - Wheel bearing housing
q   Removing and installing → Rep. gr.40
20 - Brake fluid level warning contact -F34-
→ Booklet808

   

Removing and installing parts of ABS/ESP system > < ABS/ESP ITT Mark 60/ ITT Mark 70