audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Overview - servicing clutch > < Bleeding clutch system
Exploded view - clutch release mechanism
   
Exploded view - clutch release mechanism
1 - Gearbox
2 - Ball-head pin
q   25 Nm
q   Remove existing grease from contact surface of release lever
q   Lubricate with grease for clutch plate splines -G 000 100-
3 - Input shaft oil seal
q   Pressed into guide sleeve
q   Renewing → Item
4 - Guide sleeve
q   With vulcanised O-ring and oil seal for input shaft → Item
q   Renew guide sleeve if O-ring is damaged
q   Lubricate guide sleeve in area of release bearing with grease for clutch plate splines -G 000 100-
5 - Retaining spring
q   Secure to clutch release lever
6 - Socket head bolt
q   20 Nm
7 - Clutch release lever
q   Removing and installing together with release bearing → Fig.
q   Lubricate surface which contacts ball-head pin with grease for clutch plate splines -G 000 100-
8 - Release bearing
q   Do not wash out bearing; wipe clean only
q   Renew bearing if noisy
q   Detaching/attaching on release lever → Fig.
q   Lubricate surface which contacts release lever with grease for clutch plate splines -G 000 100-
9 - Bolt
q   Tightening torque → Item
q   2x
10 - Clutch slave cylinder
q   Removing and installing → Chapter
11 - Plunger
q   Lubricate end of plunger with grease for clutch plate splines -G 000 100-
12 - Assembly bolt
q   Secures the clutch release lever while installing gearbox
q   Unscrew after gearbox has been installed
  Note
If the assembly bolt ( → Item) is not available, an M8 x 35 bolt can be used instead.

   
Removing and installing clutch release lever together with release bearing
–  Unhook spring -arrow 1-.
–  Pull off clutch release lever -arrow 2- and clutch release bearing.
Perform installation in reverse sequence of removal.
  A30-0154
Removing and installing clutch release bearing
–  Press locking lugs -arrows- together on reverse side of clutch release lever and remove release bearing -A- from clutch release lever.
–  To install, press release bearing -A- into clutch release lever until locking lugs -arrows- engage.
  A30-0068

Overview - servicing clutch > < Bleeding clutch system