audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing front exhaust pipe with catalytic converters and front silencer, engines with code letters AXX, BPY, BWA > < Exhaust system, engines with code letters AXX, BPY, BWA
Exhaust system - exploded view, engines with code letters AXX, BPY, BWA
   
Exhaust system - exploded view, engines with code letters AXX, BPY, BWA
1 - Nut
q   40 Nm
q   Renew
q   Coat studs of turbocharger with high-temperature paste
q   High-temperature paste → Parts catalogue
2 - Front exhaust pipe with catalytic converters and front silencer
q   With front exhaust pipe
q   Protect against knocks and impact
q   With flexible joint
q   Do not bend flexible joint more than 10° - otherwise it can be damaged
q   Removing and installing → Chapter
q   Align exhaust system so it is free of stress → Chapter
3 - Lambda probe after catalytic converter -G130- and Lambda probe heater 1 after catalytic converter -Z29-
q   Tightening torque: 55 Nm
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body.
q   High-temperature paste → Parts catalogue
q   Removing and installing → Rep. gr.24
4 - Rubber mounting
q   Renew if damaged
5 - Nut
q   23 Nm
6 - Rubber mounting
q   Renew if damaged
7 - Rear silencer
q   Combined in one unit with centre silencer as original equipment. Can be renewed individually for repair purposes
q   Cutting point → Anchor
q   Align exhaust system so it is free of stress → Chapter
8 - Mounting
q   Renew if damaged
9 - Bolt
q   23 Nm
10 - Clamp (rear)
q   For separate replacement of centre and rear silencers
q   Installation position → Fig.
q   Tighten bolt connections evenly.
11 - Centre silencer
q   Combined in one unit with rear silencer as original equipment. Can be renewed individually for repair purposes
q   Cutting point → Anchor
q   Align exhaust system so it is free of stress → Chapter
12 - Rubber mounting
q   Renew if damaged
13 - Bolt
q   23 Nm
14 - Clamp (front)
q   Align exhaust system so it is free of stress before tightening clamp → Chapter
q   Installation position → Fig.
q   Tighten bolt connections evenly.
15 - Nut
q   23 Nm
16 - Mounting
17 - Bolt
q   23 Nm
18 - Mounting
19 - Support
20 - 40 Nm
21 - Gasket
q   Renew
22 - Lambda probe -G39- and Lambda probe heater -Z19-
q   Tightening torque: 55 Nm
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body.
q   High-temperature paste → Parts catalogue
q   Removing and installing → Rep. gr.24

   
Installation position of front clamp
–  Install clamp so that ends of bolts do not protrude beyond bottom of clamp.
l  Bolt connection faces to right.
  A26-0241
Installation position of rear clamp
–  Install clamp so that ends of bolts do not protrude beyond bottom of clamp.
l  Bolt connection faces to rear
  A26-0241

Removing and installing front exhaust pipe with catalytic converters and front silencer, engines with code letters AXX, BPY, BWA > < Exhaust system, engines with code letters AXX, BPY, BWA