audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking cooling system for leaks > < Removing and installing radiator
Removing and installing radiator fanV7 and radiator fan 2V177
Removing and installing radiator fan -V7- and radiator fan 2 -V177-
   
Removing
–  Lift off engine cover panel (outside -1- and inside -2-) by pulling up evenly.
  A10-10366
–  Remove cover -1- over battery; to do so, press release tab -arrow-.
  A27-0190
  Caution
Observe notes on procedure for disconnecting the battery → Rep. gr.27.
–  With ignition switched off, disconnect battery earth cable -arrow-.
  WARNING
Hot steam or hot coolant can escape when expansion tank is opened; cover filler cap with cloth and open carefully.
–  Open filler cap on coolant expansion tank.
  A27-0191
–  Remove centre noise insulation -fasteners 1 ... 3-.
  A10-1565
–  Remove air intake hose (left-side) by lifting retaining clips -arrows- slightly.
  A10-1834
Vehicles with manual gearbox:
–  Unplug electrical connector -2- for reversing light switch -F4-.
All vehicles (continued):
–  Unscrew nut -1- and remove bracket with wiring from stud.
–  Unclip bracket from wiring harness.
  A10-1675
–  Pull cover off air duct (release clips on sides) -arrows-.
  A10-10367
–  Release clips on left and right -arrow A- and unclip air duct at bottom -2-.
–  Swivel air duct (bottom) slightly to the rear and detach air duct (bottom) from retainers -3-.
–  Detach air pipe -1- from air duct (bottom) -arrow B-.
  A10-10919
–  Unplug electrical connector -1- at air mass meter -G70-.
–  Detach vent hose -3- and air hose -2-.
–  Unscrew bolt -4- and remove air cleaner housing.
  A10-10369
–  Unscrew air duct at lock carrier -arrows-.
  A19-0472
–  Unscrew top bolts -upper arrows- for radiator cowl.
–  Unplug electrical connector -1-.
–  Unscrew lower securing bolts -lower arrows- for radiator cowl and remove it from below.
  A19-0473
–  Unplug electrical connector -2-.
–  Move wiring clear.
–  Detach connector -1- from radiator cowl and move wiring clear.
–  Unscrew nuts -arrows- and remove radiator fan.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew seal.
–  Install air pipes/hoses with plug-in connectors → Chapter.
–  Observe notes on procedures required after connecting battery → Rep. gr.27.
Tightening torques
  N19-10054
ComponentNm
Radiator fan to radiator cowl5
Radiator cowl to radiator5
Air cleaner housing to bracket10

   

Checking cooling system for leaks > < Removing and installing radiator