audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking thermostat > < Removing and installing coolant pump
Removing and installing thermostat
Removing and installing thermostat
Special tools and workshop equipment required
   
t  Drip tray for workshop hoist -VAS 6208-
  W00-10228
t  Hose clip pliers -VAS 6362-
  W00-10427
Removing
–  Drain off coolant → Chapter.
–  Detach coolant hose -2- from hose connection.
–  Unplug electrical connector -1- at radiator outlet coolant temperature sender -G83-.
–  Unscrew bolts -arrows- and remove hose connection.
–  Turn thermostat clockwise through approx. 90°.
–  Take thermostat out of hose connection.
–  Remove O-ring.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew O-ring.
–  Clean and smoothen sealing surface for O-ring as required.
  A19-0490
–  Insert thermostat -3- with new O-ring -2- into hose connection -1-.
l  When inserting, the cross-piece on the thermostat should be horizontal as shown in the illustration.
  A19-0549
–  Lubricate O-ring -2- with coolant.
–  Turn thermostat anti-clockwise -arrow- through approx. 90°.
–  Fill cooling system → Anchor.
Tightening torque
  A19-0491
ComponentNm
Connection to cylinder block15

   

Checking thermostat > < Removing and installing coolant pump