audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing toothed belt - vehicles up to approx. 05.2005 > < Removing and installing bracket for ancillaries
Toothed belt drive - exploded view of components
   
Toothed belt drive - exploded view of components
1 - 10 Nm + 90° (1/4 turn) further
q   Renew
2 - Vibration damper
q   With pulley for poly V-belt
q   Removing and installing → Chapter
3 - Toothed belt cover (bottom)
4 - 10 Nm
q   Install using locking fluid; for locking fluid refer to → Parts catalogue
5 - Toothed belt cover (centre)
q   To remove, take out top toothed belt cover and unbolt poly V-belt tensioner
6 - Toothed belt cover (top)
q   To remove, take out air pipe (right-side)
q   Engage carefully in centre toothed belt cover when installing
7 - Toothed belt
q   Before removing, mark direction of rotation with chalk or felt-tipped pen. If the belt runs in the opposite direction when it is refitted, this can cause breakage.
q   Check for wear
Vehicles up to approx. 05.2005
q   Removing → Chapter
q   Installing (adjusting valve timing) → Anchor
Vehicles from approx. 06.2005
q   Removing → Chapter
q   Installing (adjusting valve timing) → Anchor
8 - 20 Nm + 45° (1/8 turn) further
9 - Tensioning roller
10 - 25 Nm
11 - Camshaft sprocket
q   Mark installation position
12 - 100 Nm
q   Use counterhold tool -T10051- when loosening and tightening → Chapter „Removing and installing camshaft“
13 - Hub
q   With sender wheel for Hall sender -G40-
q   Use counterhold tool -T10051- when loosening and tightening
q   To remove, use puller -T10052-
q   Pulling off: Vehicles up to approx. 05.2005 → Anchor, vehicles from approx. 06.2005 → Anchor
14 - 10 Nm
q   Install using locking fluid; for locking fluid refer to → Parts catalogue
15 - Toothed belt cover (rear)
q   To remove, take out coolant pump → Chapter
q   When installing, engage carefully in sealing flange at pulley end.
16 - Rubber grommet
q   Renew if damaged
17 - 25 Nm
18 - O-ring
q   Renew
19 - Coolant pump
q   Removing and installing → Chapter
20 - 13 Nm
21 - Idler roller
22 - Crankshaft sprocket
q   Contact surface between sprocket and crankshaft must be free of oil
q   Can only be installed in one position
q   Removing and installing → Fig.
23 - 120 Nm + 90° (1/4 turn) further
q   Renew
q   Do not lubricate with oil
q   Use counterhold tool -3415- when loosening and tightening → Fig.
24 - 22 Nm
25 - 10 Nm
q   Install using locking fluid; for locking fluid refer to → Parts catalogue

   
Removing and installing crankshaft sprocket
–  Use counterhold tool -3415- when loosening and tightening.
  A13-0338

Removing and installing toothed belt - vehicles up to approx. 05.2005 > < Removing and installing bracket for ancillaries