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Audi Workshop Service and Repair Manuals

Air cleaner - exploded view > < Technical data
Overview of fitting locations
Overview of fitting locations
Components A to Y are not shown in the exploded view.
   
1 - Activated charcoal filter solenoid valve 1 -N80-
2 - Motronic control unit -J220-
q   Removing and installing → Chapter
3 - Exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-
q   Not fitted on engines with code letters BHD, BMB, BLY and BVZ
q   → Fig.
4 - Camshaft control valve 1 -N205-
q   → Fig.
q   Removing and installing → Rep. Gr.15
5 - 6-pin connector
q   For Lambda probe -G39- and Lambda probe heater -Z19- (black)
q   For Lambda probe 2 -G108- and Lambda probe heater 2 -Z28- (brown); “not fitted on engines with code letters BHD, BLY, BMB, BVY and BVZ”
q   → Fig.
6 - Coolant temperature sender -G62- (4-pin)
q   → Fig.
7 - Fuel pressure regulating valve -N276-
q   → Fig.
8 - Single-plunger high-pressure pump
9 - Radiator outlet coolant temperature sender -G83-
q   → Fig.
10 - Intake air temperature sender 2 -G299-
q   → Fig.
11 - Intake manifold pressure sender -G71- with intake air temperature sender -G42-
q   → Fig.
12 - Throttle valve module -J338-, throttle valve drive for electric throttle -G186-
q   Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
q   Perform adaption after renewing throttle valve module -J338-.
13 - 8-pin connector for injectors
14 - Vacuum pump
15 - Ignition coils with output stages
q   Ignition coil 1 with output stage -N70-
q   Ignition coil 2 with output stage -N127-
q   Ignition coil 3 with output stage -N291-
q   Ignition coil 4 with output stage -N292-
16 - Fuel pressure sender -G247-
q   → Fig.
q   15 Nm
17 - Variable intake manifold change-over valve -N156-
q   → Fig.
18 - Right-side of engine (in direction of travel)
q   → Fig.
q   Fuel pressure sender for low pressure -G410- (not fitted on engines with code letters BVZ and BVY)
q   Activated charcoal filter solenoid valve -N80-
q   Variable intake manifold change-over valve -N156-
q   3-pin electrical connector for engine speed sender -G28-
q   Map-controlled engine cooling system thermostat -F265-
q   3-pin connector for knock sensor 1 -G61-
q   Hall sender -G40- (camshaft position sensor)
19 - Hall sender -G40- (camshaft position sensor)
q   → Fig.
A - Diagnostic connector
q   In driver's knee restraint
B - Fuel pump control unit -J538-
q   Adaption must be performed after renewing fuel pump control unit -J538-. Basic setting, measured value block 243, refer to → Rep. Gr.20
q   Beneath rear seat bench → Fig.
C - “EPC” warning lamp
q   In instrument cluster
D - “MIL” exhaust emissions warning lamp
q   In instrument cluster
E - Lambda probe -G39- and Lambda probe heater -Z19-
q   → Fig.
q   Removing and installing → Chapter
F - Lambda probe 2 -G108- and Lambda probe heater 2 - Z28 -
q   Not fitted on engines with code letter BVZ
q   → Fig.
q   Removing and installing → Chapter
G - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
q   → Fig.
q   Removing and installing → Chapter
H - Lambda probe 2, after catalytic converter -G131- and Lambda probe heater 2, after catalytic converter -Z30-
q   Not fitted on engines with code letters BLY, BHD, BMB and BVZ
q   → Fig.
q   Removing and installing → Chapter
I - NOx sender -G295- and NOx sender heater -Z44-
q   → Fig.
q   Not fitted on engines with code letters BHD, BMB, BLY, BLR, BVZ and BVY
q   Removing and installing → Chapter
J - Lambda probe 3 after catalytic converter -G287- and Lambda probe heater 3 after catalytic converter -Z64-
q   On engines with code letters BLR and BVY a Lambda probe 3 after catalytic converter -G287- is fitted in place of the NOx sender -G295-.
q   Removing and installing → Chapter
K - Exhaust gas temperature sender 1 -G235-
q   → Fig.
q   Not fitted on engines with code letters BHD, BMB, BLY, BLR, BVZ and BVY
q   Removing and installing → Chapter
L - NOx sensor control unit -J583-
q   → Fig.
q   Not fitted on engines with code letters BHD, BMB, BLY, BLR, BVZ and BVY
q   Removing and installing → Chapter
M - Brake light switch - F- and brake pedal switch -F63-
q   In footwell on brake pedal
q   → Fig.
N - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   In footwell on accelerator pedal (both senders are accommodated in one housing)
q   → Fig.
O - Clutch position sender -G476-
q   → Fig.
P - Motronic current supply relay -J271-
q   → Fig.
Q - Radiator fan control unit -J293-
q   Installed in left-side radiator fan (in direction of travel)
R - Injectors
q   In fuel rail
q   Injector, cylinder 1 -N30-
q   Injector, cylinder 2 -N31-
q   Injector, cylinder 3 -N32-
q   Injector, cylinder 4 -N33-
The fuel injectors are high-pressure injectors. They inject fuel at high pressure (maximum approx. 110 bar) directly into the cylinder.
S - 3-pin connector for knock sensor 2 -G66-
q   → Fig.
T - Oil pressure switch -F1-
q   → Fig.
V - Engine speed sender -G28-
q   → Fig.
W - Knock sensor 1 -G61-
q   → Fig.
q   Tightening torque: 20 Nm
X - Knock sensor 2 -G66-
q   → Fig.
q   Tightening torque: 20 Nm
Y - Intake manifold flap motor -V157- and intake manifold flap potentiometer -G336-
q   → Fig.
q   After the intake manifold has been renewed, intake manifold flap potentiometer -G336- must be adapted to engine control unit -J623-. For this purpose, use vehicle diagnosis and service information system -VAS 5052-, “Guided Functions”.

   
Fuel pump control unit -J538-
l  Adaption must be performed after renewing fuel pump control unit -J538-. Basic setting, measured value block 243, refer to → Rep. Gr.20
  A24-0783
Lambda probes before catalytic converter
1 - Lambda probe -G39- and Lambda probe heater -Z19-“engines with code letters BLY and BVZ, see next illustration”
2 - Lambda probe 2 -G108- and Lambda probe heater 2 -Z28- (not fitted on vehicles with engine codes BVY, BLY, BHD, BMB and BVZ)
  A24-0782
Lambda probes after catalytic converter
1 - Lambda probe 2, after catalytic converter -G131- and Lambda probe heater 2, after catalytic converter -Z30-“not fitted on engines with code letters BLY, BHD, BMB and BVZ”
2 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
  A24-0785
NOx sender -G295- and exhaust gas temperature sender 1 -G235-
1 - NOx sender -G295- and NOx sender heater -Z44- (“NOx” stands for oxides of nitrogen) “not fitted on engines with code letters BHD, BMB, BLY, BLR, BVY and BVZ”; tightening torque 63 Nm.
2 - Exhaust gas temperature sender 1 -G235- (tightening torque for union nut: 45 Nm) not fitted on engines with code letters “BHD, BMB, BLY, BLR, BVZ and BVY”
  Note
On engines with code letters BLR and BVY a Lambda probe 3 after catalytic converter -G287- is fitted in place of the NOx sender -G295-.
  A24-0784
Connectors located on right-side underbody beneath the underbody cover (arrow faces direction of travel)
1 - NOx sensor control unit -J583- (cable for control unit cannot be disconnected from NOx sender -G295-) not fitted on engines with code letters “BHD, BMB, BLY, BLR, BVZ and BVY”
2 - Connector for exhaust gas temperature sender 1 -G235- not fitted on engines with code letters “BHD, BMB, BLY, BLR, BVZ and BVY”
3 - Connector (black) for Lambda probe after catalytic converter -G130- (right-side) and Lambda probe 1 heater after catalytic converter -Z29-
4 - Connector (brown) for Lambda probe 2 after catalytic converter -G131- (left-side) and Lambda probe heater 2 after catalytic converter -Z30-“not fitted on engines with code letters BLY, BHD, BMB and BVZ”
  A24-0787
Connectors for Lambda probes before catalytic converter
1 - Connector for Lambda probe 2 -G108- and Lambda probe 2 heater -Z28- (for cylinders 2 and 3) “not fitted on engines with code letters BHD, BLY, BMB, BVZ and BVY”
2 - Connector for Lambda probe -G39- and Lambda probe heater -Z19- (for cylinders 1 and 4)
  A24-0788
Intake air temperature sender 2 -G299-
  A24-0780
Left-side of engine (in direction of travel)
1 - Throttle valve module -J338-, including throttle valve drive for electric throttle -G186-, throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
2 - Camshaft control valve 1 -N205-
3 - Exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-“not fitted on engines with code letters BHD, BMB, BLY and BVZ”
4 - Coolant temperature sender -G62-
5 - Fuel pressure regulating valve -N276-
  A24-0790
Right-side of engine (in direction of travel)
1 - Activated charcoal filter solenoid valve -N80-
2 - Fuel pressure sender for low pressure -G410-“not fitted on engines with code letters BVZ and BVY”
3 - Variable intake manifold change-over valve -N156-
  A24-0791
Right-side of engine (in direction of travel)
1 - Fuel pressure sender for low pressure -G410-“not fitted on engines with code letters BVZ and BVY”
2 - Activated charcoal filter solenoid valve -N80-
3 - Variable intake manifold change-over valve -N156-
4 - 3-pin electrical connector for engine speed sender -G28-
5 - Map-controlled engine cooling system thermostat -F265-
6 - 3-pin connector for knock sensor 1 -G61-
7 - Hall sender -G40- (camshaft position sensor)
  A24-0793
Intake manifold pressure sender -G71- with intake air temperature sender -G42-
1 - Intake manifold pressure sender -G71- with intake air temperature sender -G42-
  A24-0789
Knock sensor 1 -G61- and fuel pressure sender -G247-
1 - 3-pin connector for knock sensor 1 -G61-
2 - Fuel pressure sender -G247-
  A24-0779
Radiator outlet coolant temperature sender -G83-
1 - Radiator outlet coolant temperature sender -G83-
  A24-0792
Clutch position sender -G476-
4 - Connector
  A30-0139
Fitting location of brake light switch -F- and brake pedal switch -F63- (in driver's footwell)
1 - Brake light switch -F- and cruise control system brake pedal switch (diesel direct injection system) -F47-
  A24-0745
Fitting location of accelerator pedal position sender -G79- and accelerator pedal position sender 2 -G185- (in driver's footwell)
  A20-1087
Motronic current supply relay -J271-
 - R1 - Terminal 15 voltage supply relay -J329-
 - R2 - Terminal 50 voltage supply relay -J682-
 - R3 - Fuel pump relay -J17-
 - R4 - Motronic current supply relay -J271-
  A97-0973
Fitting locations
1 - 3-pin connector for knock sensor 2 -G66-
2 - Oil pressure switch -F1-
3 - Engine speed sender -G28-
  A24-0799
Knock sensors (beneath fuel rail)
1 - Knock sensor 1 -G61-
2 - Knock sensor 2 -G66-
Tightening torque for knock sensors: 20 Nm
  A24-0800
Intake manifold flap for air distribution
4 - Connector for intake manifold flap motor -V157
A - Intake manifold flap motor -V157- with intake manifold flap potentiometer -G336-
  Note
Intake manifold flaps are the same as air flow control flaps.
  A24-0797

Air cleaner - exploded view > < Technical data