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Audi Workshop Service and Repair Manuals

System layout > < Checking vacuum system
Overview of fitting locations
Overview of fitting locations
Components A to N are not shown on the exploded view.
   
1 - Pressure sensor
q   On vehicles with engine codes CBAA, CBAB and CBBB, the component's designation is exhaust gas pressure sensor 1 -G450-
q   Removing and installing → Chapter
q   On vehicles with engine code CBEA, the component's designation is pressure differential sender -G505-
q   Removing and installing → Chapter
q   Fitting location → Fig.
q   Adaption must be performed after renewing this component
2 - Hall sender -G40-
q   Fitting location → Fig.
q   Removing and installing → Chapter
q   10 Nm
3 - Lambda probe -G39- with Lambda probe heater -Z19-
q   Fitting location → Fig.
q   Removing and installing → Chapter
q   Removing and installing (CBEA) → Chapter
q   50 Nm
4 - Engine control unit -J623-
q   Fitting location → Fig.
q   Removing and installing → Chapter
5 - Injectors
q   Fitting location → Fig.
q   Removing and installing → Chapter
6 - Position sender for charge pressure positioner -G581-
q   Fitting location → Fig.
7 - Pressure retention valve
q   The pressure retention valve maintains a residual pressure of approx. 10 bar in the return lines
q   This residual pressure is required for the control function of the injectors
q   The pressure retention valve may only be renewed together with the fuel return lines
q   After replacement, engine must be run at idling speed for approx. 2 minutes to bleed fuel system
q   Checking pressure retention valve → Chapter
8 - Fuel pressure regulating valve -N276-
q   Fitting location → Fig.
q   Checking → Chapter
q   Removing and installing → Chapter
q   80 Nm
9 - Charge pressure control solenoid valve -N75-
q   Fitting location → Fig.
q   Electrical connector for exhaust gas temperature sender 3 -G495-
10 - Electrical connector
q   For exhaust gas temperature sender 4 -G648-
q   For exhaust gas temperature sender 1 -G235-
q   For Lambda probe -G39-
q   Fitting location → Fig.
11 - Air mass meter -G70-
q   Removing and installing → Chapter
12 - Coolant temperature sender -G62-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.19
13 - Engine speed sender -G28-
q   Fitting location → Fig.
q   4.5 Nm
14 - Component on intake manifold
q   Variable intake manifold motor -V183- with variable intake manifold position sender -G513- (engine codes CBAA, CBAB, CBBB)
q   Intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- (engine code CBEA)
q   Fitting location → Fig.
15 - Exhaust gas recirculation cooler change-over valve -N345-
q   Engine codes CBAA, CBAB, CBBB only
q   Fitting location → Fig.
16 - Pump for exhaust gas recirculation cooler -V400-
q   Fitting location → Fig.
17 - Component on intake manifold
q   Intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- (engine codes CBAA, CBAB, CBBB)
q   Throttle valve module -J338- with throttle valve potentiometer -G69- (engine code CBEA)
q   Fitting location → Fig.
q   Intake manifold - exploded view → Chapter
q   Removing and installing → Chapter
18 - Charge pressure sender -G31-
q   Combined with intake air temperature sender -G42-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.21
19 - Glow plugs
q   Glow plug 1 -Q10-
q   Glow plug 2 -Q11-
q   Glow plug 3 -Q12-
q   Glow plug 4 -Q13-
q   Removing and installing → Chapter
20 - Fuel temperature sender -G81- in fuel supply line
q   Fitting location → Fig.
21 - Exhaust gas recirculation
q   Exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212- (engine codes CBAA, CBAB, CBBB only)
q   Exhaust gas recirculation control motor -V338- with exhaust gas recirculation potentiometer -G212- (engine code CBEA only)
q   Fitting location → Fig.
22 - Fuel return line connection to fuel filter
23 - Fuel supply line connection (high-pressure pipe) to fuel rail (high-pressure reservoir)
24 - High-pressure fuel pump with fuel metering valve -N290-
q   Do not open fuel metering valve -N290-
q   After renewing, first fuel filling MUST be performed (it is important not to allow pump to run while it is still empty) → Chapter
q   Removing and installing → Chapter
25 - Fuel pressure sender -G247-
q   Fitting location → Fig.
q   Removing and installing → Chapter
q   100 Nm
26 - Radiator outlet coolant temperature sender -G83-
q   Fitting location (engine codes CBAA, CBAB, CBBB only) → Fig.
q   Fitting location (engine code CBEA only) → Fig.
q   Removing and installing → Rep. gr.19
27 - Supplementary fuel pump -V393-
28 - Fuel filter
q   Fuel filter - exploded view → Rep. gr.20
q   Renewing fuel filter → Rep. gr.20
A - Low heat output relay -J359- and high heat output relay -J360-
q   Fitting location → Current flow diagrams, Electrical fault finding and Fitting locations
B - Brake light switch -F- and brake pedal switch -F47-
q   Fitting location → Fig.
q   In footwell on brake pedal
C - Clutch position sender -G476-
q   Fitting location → Fig.
q   Only fitted on vehicles with manual gearbox
D - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.20
E - Exhaust gas recirculation temperature sensor -G98- (engine code CBEA only)
q   Is screwed into housing for exhaust gas recirculation
q   Electrical connector → Fig.
q   Removing and installing → Rep. gr.26
F - Exhaust gas recirculation control motor -V338- with exhaust gas recirculation potentiometer 2 -G466- (engine code CBEA only)
q   Is screwed into housing for exhaust gas recirculation
q   Removing and installing → Rep. gr.26
G - Exhaust gas pressure sensor 1 -G450- (engine code CBEA only)
q   Fitting location → Fig.
q   Removing and installing → Chapter
H - Exhaust gas temperature sender 1 -G235-
q   Fitting location → Fig.
q   Lambda probes and exhaust gas temperature sensors - exploded view → Chapter
q   Removing and installing → Rep. gr.26
I - Exhaust gas temperature sender 2 -G448- (engine code CBEA only)
q   Fitting location → Fig.
q   Fitting location of electrical connector → Fig.
q   Lambda probes and exhaust gas temperature sensors - exploded view → Chapter
q   Removing and installing → Rep. gr.26
J - Exhaust gas temperature sender 3 -G495-
q   Fitting location → Fig.
q   Lambda probes and exhaust gas temperature sensors - exploded view → Chapter
q   Removing and installing → Rep. gr.26
K - Exhaust gas temperature sender 4 -G648-
q   Fitting location → Fig.
q   Lambda probes and exhaust gas temperature sensors - exploded view → Chapter
q   Removing and installing → Rep. gr.26
L - Lambda probe after catalytic converter -G130- (engine code CBEA only)
q   Fitting location of electrical connector → Fig.
q   Fitting location → Fig.
q   Removing and installing → Chapter
M - Exhaust flap control unit -J883- (engine code CBEA only)
q   Fitting location → Fig.
N - Particulate filter
q   Fitted on underbody
q   Combined with a catalytic converter
q   Adaption must be performed after renewing this component
q   Removing and installing → Rep. gr.26

   
Fitting location of engine control unit -J623-
Removing and installing → Chapter
  A24-10451
Accelerator position sender -G79- and accelerator position sender 2 -G185-
Removing and installing → Rep. gr.20
  Note
The accelerator position sender -G79- and accelerator position sender 2 -G185- are integrated in the accelerator pedal module and cannot be renewed individually.
  A20-1087
Brake light switch -F- and brake pedal switch -F47--1-
t  On brake master cylinder
Removing and installing → Rep. gr.47
  A47-10031
Clutch position sender -G476-
t  On clutch master cylinder -arrow-.
Removing and installing → Rep. gr.30
Integrated functions: clutch pedal switch for engine start -F194- and clutch pedal switch -F36- (manual gearbox only)
  A24-0746
Fuel system pressurisation pump -G6-
Removing and installing → Rep. gr.20
  A20-1079
Charge pressure sender -G31- with intake air temperature sender -G42--1-
Removing and installing → Rep. gr.21
  A21-10177
Fitting locations
1 - Fuel pressure sender -G247-
2 - Fuel pressure regulating valve -N276-
3 - Variable intake manifold motor -V183- with variable intake manifold position sender -G513- (engine codes CBAA, CBAB, CBBB)
3 - Intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- (engine code CBEA)
4 - Exhaust gas recirculation cooler changeover valve -N345- (fitting location only applies for engine codes CBAA, CBAB, CBBB)
5 - Intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- (engine codes CBAA, CBAB, CBBB)
5 - Throttle valve module -J338- with throttle valve potentiometer -G69- (engine code CBEA)
6 - Exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-
6 - Exhaust gas recirculation control motor -V338- with exhaust gas recirculation potentiometer -G212- (engine code CBEA)
7 - Fuel temperature sender -G81-
8 - Fuel metering valve -N290-
  A23-10291
Components at front of engine
1 - Electrical connector for Hall sender -G40-
2 - Exhaust gas recirculation cooler changeover valve -N345- (fitting location only applies for engine codes CBAA, CBAB, CBBB)
3 - Variable intake manifold motor -V183- with variable intake manifold position sender -G513- (engine codes CBAA, CBAB, CBBB)
3 - Intake manifold flap motor -V157- with intake manifold flap potentiometer -G336- (engine code CBEA)
  N23-10216
Components on engine
1 - Exhaust gas pressure sensor 1 -G450- (engine codes CBAA, CBAB, CBBB)
1 - Pressure differential sender -G505- (engine code CBEA)
2 - Position sender for charge pressure positioner -G581-
3 - Fuel pressure sender -G247-
4 - Injectors (N30 to N32)
  N23-10215
Injectors
1 - Injector, cylinder 1 -N30-
2 - Injector, cylinder 2 -N31-
3 - Injector, cylinder 3 -N32-
4 - Injector, cylinder 4 -N33-
5 - Fuel pressure regulating valve -N276-
  N23-10226
Fitting locations and connectors (engine codes CBAA, CBAB, CBBB)
1 - For charge pressure control solenoid valve -N75-
2 - For exhaust gas temperature sender 4 -G648-
3 - For exhaust gas temperature sender 1 -G235-
4 - For Lambda probe -G39-
5 - For exhaust gas temperature sender 3 -G495-
For fitting locations for vehicles with engine code CBEA, see next illustration.
  A23-10003
Fitting locations and connectors (engine code CBEA)
1 - For charge pressure control solenoid valve -N75-
2 - For exhaust gas temperature sender 2 -G448-
3 - For exhaust gas temperature sender 1 -G235-
4 - For Lambda probe -G39-
5 - For exhaust gas temperature sender 3 -G495-
  A23-10003
Pump for exhaust gas recirculation cooler -V400-
  A19-10639
Hall sender -G40-
  A23-0257
Pressure sensor
On vehicles with engine codes CBAA, CBAB and CBBB, the component's designation is exhaust gas pressure sensor 1 -G450-
On vehicles with engine code CBEA, the component's designation is pressure differential sender -G505-
  A26-10722
Exhaust gas pressure sensor 1 -G450--3- (engine code CBEA)
  A26-10935
Radiator outlet coolant temperature sender -G83- (engine codes CBAA, CBAB, CBBB)
Removing and installing → Rep. gr.19
  A19-10745
Radiator outlet coolant temperature sender -G83- (engine code CBEA)
Removing and installing → Rep. gr.19
  A23-10468
Coolant temperature sender -G62--2-
Removing and installing → Rep. gr.19
  A19-10642
Engine speed sender -G28--arrow-
  A23-0205
Electrical connectors
1 - Exhaust gas recirculation temperature sensor -G98-
2 - Crankcase breather hose
3 - Heating element for crankcase breather -N79-
4 - Bolt
  A21-10496
Components at rear of engine
1 - Exhaust gas temperature sender 1 -G235-
2 - Exhaust gas temperature sender 4 -G648-
3 - Vacuum unit for exhaust gas recirculation cooling system
  A23-10295
Components in particulate filter (engine codes CBAA, CBAB, CBBB)
1 - Exhaust gas temperature sender 3 -G495-
3 - Lambda probe -G39-
  A26-10721
Components in particulate filter (engine code CBEA)
1 - Lambda probe -G39-
2 - Exhaust gas temperature sender 2 -G448-
3 - Exhaust gas temperature sender 3 -G495-
4 - Exhaust gas pressure sensor 2 -G451-
  A23-10440
Exhaust flap control unit -J883- (engine code CBEA)
  A26-10929
Fitting locations and connectors (engine code CBEA)
1 - Exhaust gas temperature sender 4 -G648-
2 - Bracket
3 - Lambda probe after catalytic converter -G130-
  N24-10307
Exhaust gas temperature sender 4 -G648--1-
  A26-10937
Electrical wiring -arrow- of Lambda probe after catalytic converter -G130- (engine code CBEA)
  A26-10933

System layout > < Checking vacuum system