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Removing and installing fuel pressure senderG247 > < Checking delivery rate of fuel pumps
Removing and installing fuel pressure regulating valveN276
Removing and installing fuel pressure regulating valve -N276-
   
The fuel pressure regulating valve -N276--2- is located in the fuel rail. It maintains a constant pressure in the fuel rail and the injector pipes (high-pressure fuel circuit).
If the pressure in the high-pressure fuel circuit is too high, the regulating valve opens to allow some of the fuel to flow back from the fuel rail to the fuel tank via a return line.
If the pressure in the high-pressure fuel circuit is too low, the fuel pressure regulating valve -N276- closes and seals off the high-pressure section of the system from the low-pressure section.
  Note
Fuel pressure regulating valve -N276- must always be renewed after it has been removed.
Removing
  WARNING
t  Always observe rules for cleanliness and instructions for working on fuel system → Chapter.
t  Follow these instructions and rules for cleanliness before starting work and while working on the fuel system.
–  Remove fuel rail → Chapter.
–  Before removal, clean area around thread for fuel pressure regulating valve -N276- using commercial cleaning solution or similar (no dirt must enter opening in fuel rail).
  Note
Clean carefully; cleaning solution must not enter the electrical connector.
–  Dry off fuel pressure regulating valve -N276-.
–  Slacken union nut (counterhold at hexagon flats on housing). Then unscrew and remove by hand.
–  Extract dirt from opening in fuel rail (thread and sealing surface) using a vacuum cleaner. Do not use metal tools, etc.
–  Seal off open fuel rail connection with clean plug.
Installing
  Note
t  The fuel pressure regulating valve -N276- has a deformable sealing lip and no separate seal; it can therefore be used only once.
t  Check that sealing surfaces (deformable sealing lip) and threads on new fuel pressure regulating valve -N276- are not damaged.
t  Check sealing surface at opening in fuel rail.
t  The beginning of the thread and the deformable sealing lip of the fuel pressure regulating valve -N276- must be coated with diesel fuel.
–  Screw on union nut by hand.
–  Align new regulating valve so that connecting wire is free of tension after connector is attached.
–  Hold regulating valve in this position by holding hexagon flats on housing of regulating valve with open-end spanner or pliers (water pump pliers or similar).
–  Use suitable torque wrench with an open-end spanner insert (30 mm) to tighten union nut.
l  Tightening torque → Chapter „Injectors - exploded view“
–  Install fuel rail → Chapter.
–  After installation, run engine at moderate speed for several minutes and then switch off.
–  Check fuel system for leaks.
–  Interrogate event memory.
After renewing high-pressure pump or fuel pressure regulating valve -N276-, learnt values must be re-adapted; see „Guided Functions“ in → Vehicle diagnostic tester
–  After completing the repair, road-test the vehicle. Accelerate with full throttle at least once. Then check the high-pressure section of the fuel system again for leaks.
–  Interrogate event memory again.
  A23-10406

Removing and installing fuel pressure senderG247 > < Checking delivery rate of fuel pumps