A4 Cabriolet Mk2
Renewing gearbox cover (with gearbox installed) |
Special tools and workshop equipment required |
t | Drip tray -V.A.G 1306- or drip tray for workshop hoist-VAS 6208- |
t | Engine and gearbox jack -V.A.G 1383 A- |
t | Universal dial gauge bracket -VW 387- |
t | Thrust plate -VW 401- |
t | Press tool -VW 407- |
t | Tube -VW 420- |
t | Multi-purpose tool -VW 771- |
t | Assembly device -VW 792- |
t | Thrust plate -3005- |
t | Multi-point bit -3357- |
t | -1-Internal puller -Kukko 21/1- |
t | Dial gauge |
t | Dial gauge extension |
t | Depth gauge (accurate to within 5/100 mm or less) |
t | Sealants -AMV 188 001 02- |
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Depth “a” (old gearbox cover) | 257.40 mm | |
Depth “a” (new gearbox cover) | 257.56 mm | |
= | Difference | 0.16 mm |
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Previous shim “S4” | 0.69 mm | |
+ | Difference | 0.16 mm |
= | New shim “S4” | 0.85 mm |
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Bolts -arrows- | 23 Nm |
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Component | Nm | |||||
-1- Tunnel cross member to gearbox mounting | 23 | |||||
-2- Tunnel cross member to body 1) | 110 Nm + 90° 2) | |||||
-3- Tunnel cross member to body 1) | M10 | 55 | ||||
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Component | Nm | |||
Oil drain plug | 25 | |||
Gearbox cover to gearbox housing | 22 | |||
Selector rod/selector joint to gearbox 1) | 23 | |||
Push rod to gearbox | 40 | |||
Tunnel cross piece (front) to body | 55 | |||
Clamp for exhaust pipe | 40 | |||
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