General repair instructions |
Proper tools and the maximum possible care and cleanliness are essential for satisfactory gearbox repairs. The usual basic safety precautions also naturally apply when carrying out repair work. |
A number of generally applicable instructions for the various repair procedures - which were previously repeated at numerous places in the Workshop Manual - are summarised here. They apply to the work described in this Manual. |
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| When installing a new gearbox, check the oil level and fill up with oil if necessary → Chapter. |
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| Thoroughly clean all joints and connections and the surrounding areas before dismantling. |
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| When installing gearbox ensure dowel sleeves are correctly seated. |
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| Thoroughly clean joint surfaces on gearbox housing etc. before applying sealing paste. |
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| Apply sealing paste -AMV 188 001 02- evenly and not too thickly. |
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| Breather holes must remain free of sealing paste. |
O-rings, oil seals and gaskets |
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| Always renew O-rings, oil seals and gaskets. |
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| After removing gaskets and seals, always inspect the contact surface on the housing or shaft for burrs resulting from removal or for other signs of damage. |
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| Thoroughly clean housing joint surfaces before assembling. |
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