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Notes on removing and installing clutch master cylinder and slave cylinder > < Pedal cluster (RHD vehicles) - exploded view of components
Hydraulics - exploded view of components
   
Hydraulics - exploded view of components
1 - Brake fluid reservoir
2 - Supply hose
q   For clutch master cylinder
3 - Pipe/hose assembly
q   For plug-in connections on master cylinder and slave cylinder
q   Disconnecting from master cylinder and installing → Anchor
q   Disconnecting from slave cylinder → Fig.
q   Refer to → Parts catalogue for correct version for LHD and RHD vehicles
4 - Grommet
5 - Mounting bracket
6 - Clutch pedal
7 - Clutch master cylinder
q   Removing and installing → Chapter
q   Do not remove clip -arrow A- or seal -arrow B-.
q   To remove pipe/hose assembly, pull out clip -arrow A-, but only as far as limit stop → Anchor.
8 - Hexagon socket head bolt, 20 Nm
9 - Retaining clip
q   Only renew when master cylinder has been removed
q   Lever off to remove → Fig.
q   Push in to install → Fig.
10 - Gearbox
11 - Clutch slave cylinder
q   Do not operate clutch pedal after slave cylinder has been removed.
q   Removing and installing → Chapter
q   After working on hydraulic clutch mechanism, bleed slave cylinder → Chapter
q   Disconnecting hose/pipe assembly → Fig.
q   Do not allow brake fluid to come into contact with gearbox.
12 - Bleeder valve
q   Tighten to 4.5 Nm
q   Follow correct procedure when bleeding → Chapter
q   If bleeder valve has broken off, it can be removed with 3 mm Allen key
13 - Dust cap
14 - Clip
q   To remove pipe, pull out clip as far as limit stop → Fig.
15 - Bracket
q   For pipe/hose assembly
q   Attached to gearbox together with slave cylinder
16 - Hexagon socket head bolt, 25 Nm
q   Slave cylinder to gearbox
q   Self-locking
q   Renew
17 - Retaining clip
18 - Seal
19 - Securing bolt
q   For brake fluid reservoir

   
Levering retaining clip -A- off in direction of -arrow-
  N30-0024
Pressing in operating rod for master cylinder in retaining clip -A- (press in in direction of -arrow-).
  N30-0025
Removing and installing pipe/hose assembly on clutch master cylinder or slave cylinder
–  Release retaining clip -A- using a screwdriver and pull out to limit stop.
–  Detach pipe/hose assembly from master cylinder or slave cylinder.
–  For installing press in retaining clip onto master cylinder or slave cylinder to limit stop.
–  Push pipe/hose assembly onto connection on master cylinder or slave cylinder so that retaining clip snaps into place.
–  Check secure seating of pipe/hose assembly.
  A30-0029

Notes on removing and installing clutch master cylinder and slave cylinder > < Pedal cluster (RHD vehicles) - exploded view of components