A4 Cabriolet Mk2
Servicing gearbox housing |
Special tools and workshop equipment required |
t | Drift -VW 295- |
t | Adapter -VW 295 A- |
t | Press tool -VW 408 A- |
t | Tube -VW 423- |
t | Multi-purpose tool -VW 771- |
t | Support plate -VW 801- |
t | Guide pin -10 - 15- |
t | Installing tool -40 - 503- |
t | Torque wrench -V.A.G 1331- |
t | -1-Internal puller -Kukko 21/2- |
t | -4-Counter-support -Kukko 22/2- |
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1 - | Gearbox housing |
q | When renewing: adjust input shaft → Chapter, adjust output shaft and differential (final drive gear set) → Chapter |
2 - | Oil seal for selector shaft |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | → Chapter „Renewing oil seal for selector shaft with gearbox removed (gearbox remains assembled)“ |
q | → Chapter „Renewing oil seal for selector shaft with gearbox installed“ |
q | Always use assembly sleeve to fit oil seal (if selector shaft remains installed in gearbox) → Chapter |
3 - | Tapered roller bearing outer race (right-side) |
q | For differential |
q | If renewing: adjust differential (crown wheel) → Chapter |
q | Removing and installing → Item |
4 - | Shim “S2” |
q | Note thickness |
q | Table of adjustments → Chapter |
5 - | Bush |
q | Secures magnet → Item |
q | Drive in (for example, with press tool -VW 408 A- when renewing gearbox |
6 - | Magnet |
q | Clean |
7 - | Ball-head pin, 25 Nm |
q | Lubricate with grease for clutch plate splines -G 000 100- |
8 - | Oil drain plug, 45 Nm |
9 - | Oil seal |
q | For flange shaft (right-side) |
q | Renewing → Chapter „Renewing oil seal for flange shaft (right-side)“ |
10 - | Locking bush |
q | For selector rod for 1st and 2nd gear |
q | Removing and installing → Fig. |
11 - | Locking bush |
q | For reverse gear selector rod |
q | Removing and installing → Fig. |
12 - | Ball sleeve |
q | For selector rod for 1st and 2nd gear |
q | Pulling out → Fig. |
q | Drive in until flush using guide pin -10 - 15- |
13 - | Ball sleeve |
q | For selector rod for 3rd and 4th gear |
q | Pulling out → Fig. |
q | Drive in until flush using guide pin -10 - 15- |
14 - | Shim “S3” |
q | Note thickness |
q | Table of adjustments → Chapter |
15 - | Tapered roller bearing outer race |
q | For output shaft |
q | Removing and installing → Item |
16 - | Bolt, 24 Nm |
q | Secures needle bearing → Item for input shaft |
17 - | Needle bearing |
q | For input shaft |
q | Driving out → Fig. |
q | Driving in → Fig. |
18 - | Oil collector |
q | With magnet |
q | Installation position in gearbox housing → Fig. |
19 - | Ball sleeve |
q | For selector shaft |
q | Pulling out → Fig. |
q | Driving in → Fig. |
20 - | Cap |
q | For gearbox breather |
21 - | Breather pipe |
q | Drive in onto stop |
q | Clip in cap for gearbox breather |
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