A4 Cabriolet Mk2
|
Note
3rd to 6th speed selector gears should have an axial play of 0.20 ... 0.50 mm after installing. |
1 - | Bearing housing |
2 - | Oil collector |
q | With magnet |
q | Clipped into reverse shaft support |
3 - | Circlip |
q | Install the thickest circlip that will still just fit. |
q | Re-determining thickness → Chapter |
4 - | 6th gear wheel |
q | Installation position: high inside collar faces spacer sleeve → Item |
5 - | Spacer sleeve |
6 - | 5th gear wheel |
q | Installation position: high inside collar faces 4th gear wheel |
7 - | 4th gear wheel |
q | Installation position: high inside collar faces 5th gear wheel |
8 - | 3rd gear wheel |
q | Detach bearing housing from gearbox housing and remove pinion shaft prior to removing and installing → Chapter |
q | Installation position: machined side faces reverse gear synchro-hub |
9 - | Selector rod for 3rd and 4th gear |
q | When combined with spring-loaded selector fork, lock washer → Item must engage behind shoulder -arrow- |
q | For correct version, refer to → Electronic parts catalogue |
10 - | Selector rod for 5th and 6th gear |
11 - | Thrust washer |
q | For 3rd speed selector gear |
12 - | Needle bearing |
q | For 3rd gear |
13 - | 3rd speed selector gear |
q | Insert spring before installing → Fig. |
q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
14 - | 3rd gear synchro-ring |
q | Checking for wear → Fig. |
15 - | Circlip |
q | Mark |
q | Do not interchange with other circlip → Item |
16 - | Synchro-hub for 3rd and 4th gear |
q | Installation position: high inside collar faces 3rd speed selector gear |
17 - | Circlip |
q | Do not interchange with other circlip → Item |
q | Re-determining thickness → Chapter |
18 - | Locking collar for 3rd and 4th gear |
q | Mark position in relation to synchro-hub prior to removing |
19 - | Selector fork for 3rd and 4th gear |
20 - | Pin with clip |
q | For securing selector fork for 3rd and 4th gear to selector rod |
21 - | Spring |
q | Not fitted on all versions |
q | For correct version, refer to → Electronic parts catalogue |
22 - | Lock washer |
q | Must engage below shoulder -arrow- on selector rod for 3rd and 4th gear |
q | Not fitted on all versions |
q | Always renew |
q | For correct version, refer to → Electronic parts catalogue |
23 - | 4th gear synchro-ring |
q | Checking for wear → Fig. |
24 - | 4th speed selector gear |
q | Insert spring before installing → Fig. |
q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
25 - | Needle bearing |
q | For 4th gear |
26 - | Thrust washer |
q | For 4th speed and 5th speed selector gears |
27 - | Needle bearing inner race |
q | For 5th gear |
28 - | Needle bearing |
q | For 5th gear |
29 - | 5th speed selector gear |
q | Insert spring before installing → Fig. |
q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
30 - | 5th gear synchro-ring |
q | Checking for wear → Fig. |
31 - | Synchro-hub for 5th and 6th gear |
32 - | Locking collar for 5th and 6th gear |
q | Mark position in relation to synchro-hub prior to removing |
33 - | Needle bearing inner race |
q | For 6th gear |
34 - | Needle bearing |
q | For 6th gear |
35 - | 6th gear synchro-ring |
q | Checking for wear → Fig. |
36 - | 6th speed selector gear |
q | Insert spring before installing → Fig. |
q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
37 - | Thrust washer |
q | For 6th speed selector gear |
38 - | Inner race |
q | For needle roller bearing |
39 - | Multi-point socket head bolt |
q | 200 Nm |
q | Always renew |
40 - | Selector fork for 5th and 6th gear |
41 - | Pin with clip |
q | For securing selector fork for 5th and 6th gear to selector rod |