audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing 1st, 2nd and reverse gear - exploded view > < Removing and installing Torsen housing and Torsen differential - exploded view
Removing and installing gearbox cover and selector shaft - exploded view
   
Removing and installing gearbox cover and selector shaft - exploded view
  Note
t  Removing and installing 1st, 2nd and reverse gear → Chapter
t  Removing and installing input shaft, pinion shaft, hollow shaft and selector rods → Chapter.
t  Do not interchange locking bushes for selector shaft and selector rods. Apply marking prior to removal.
1 - Circlip
q   Note thickness
q   Re-determining thickness → Anchor
2 - Washer
q   Note thickness
q   Re-determining thickness → Anchor
3 - Tapered roller bearing inner race
q   Can be removed and installed by hand
4 - Tapered roller bearing outer race
q   Can be removed and installed by hand
5 - Spacer ring
q   Secures 12-point nut → Item on hollow shaft to prevent it from working loose
6 - 12-point nut, 75 Nm
7 - O-ring
q   Always renew
q   Lubricate with gear oil
q   Insert in circumferential groove in gearbox cover
8 - Bolt, 27 Nm
q   2 x
q   Self-locking
q   Renew
9 - Bolt, 24 Nm
q   13 x
10 - Gearbox cover
q   Servicing → Chapter
11 - Dowel pin
q   2 x
q   Insert in gearbox cover
12 - Oil drain plug, 40 Nm
13 - Gearbox housing
q   Removing and installing differential → Chapter
q   Servicing gearbox housing → Chapter
14 - Oil filler plug, 40 Nm
15 - Bolt, 24 Nm
q   2 x
q   Apply locking fluid -AMV 185 101 A1- when fitting
16 - Retaining piece
q   For guide sleeve
17 - Guide sleeve
q   With oil seal
q   Removing and installing oil seal → Item
18 - O-ring
q   Always renew
q   Lubricate with gear oil
q   Insert in circumferential groove in gearbox cover
19 - Circlip
q   Insert in circumferential groove in input shaft
20 - Locking bush
q   For selector shaft
q   2 x
q   Do not interchange locking bushes for selector shaft and selector rods
q   Modification: with flanged edge on ball sleeve → Fig.
21 - Selector shaft with selector cylinder
q   Removing and installing → Chapter
22 - O-ring
q   For selector shaft cover
q   Always renew
q   Lubricate with gear oil
q   Insert in circumferential groove in selector shaft cover
23 - Bolt, 24 Nm
q   3 x
q   Apply locking fluid -AMV 185 101 A1- when fitting
24 - Cover for selector shaft
q   With reversing light switch -F4-
q   Removing and installing reversing light switch -F4- → 6-speed manual gearbox 0A3, four-wheel drive; Rep. Gr.34
q   Tightening torque for reversing light switch -F4-, 20 Nm
25 - Pin
q   For selector shaft stop
q   Insert in drilling in gearbox housing.
  Note
t  There are two versions of pins: with or without a lug. Please refer to → Electronic parts catalogue “ETKA” for correct version.
t  Installation position of pin with lug: insert end with lug into gearbox housing.
26 - Locking bush
q   For 5th and 6th gear selector rod
27 - Locking bush
q   For 3rd and 4th gear selector rod
28 - Locking bush
q   For 1st and 2nd gear selector rod
29 - Locking bush
q   For reverse gear selector rod
30 - Bolt, 24 Nm

   
Locking bushes for selector shaft modified
A - The previous type of selector shaft locking bushes had no flanged edge on the ball sleeve -arrow 1-. This type of locking bush must always be replaced, unless version -B- is fitted already.
B - The new type of selector shaft locking bushes with flanged edge on ball sleeve -arrow 2- can be re-installed.
  Note
t  If the gearbox is fitted with selector shaft locking bushes of type -A-, these must always be replaced with locking bushes of type -B-. Parts No. → Electronic parts catalogue “ETKA”.
t  Version -B- can be re-used if already installed.
t  Locking bushes for selector shaft can also be renewed with gearbox installed in vehicle → 6-speed manual gearbox 0A3, four-wheel drive; Rep. Gr.34.
  A34-10193

Removing and installing 1st, 2nd and reverse gear - exploded view > < Removing and installing Torsen housing and Torsen differential - exploded view