audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing internal oil pipe > < Performing servicing work with gearbox installed
Removing and installing valve body
Removing and installing valve body
Removing
–  Remove ATF oil pan → Automatic gearbox 01V, front-wheel drive and four-wheel drive; Rep. Gr.38.
   
–  Remove bolts -arrows- for ATF strainer.
–  Detach ATF strainer from valve body.
  A38-0010
–  Remove retaining clip -arrow- for wiring harness connector.
–  Remove wiring harness connector by pressing inwards.
  A38-0011
–  Unscrew bolt -arrow- and detach gearbox speed sender -G38-/gearbox output speed (sender) -G195-.
  A37-10567
–  On gearboxes with hydraulic control type “E18/2”, detach electrical connector for gearbox input speed sender -G182- at valve body -arrow- and unplug connector.
  A37-10258
–  Slacken bolts for valve body in the sequence -17 ... 1- and remove bolts.
  Caution
t  Only remove the bolts marked; bolt -6- is only fitted on gearboxes with hydraulic control type “E17”.
t  If other bolts are removed, this may affect the operation of the valve body or the valve body could come apart.
t  Observe different bolt lengths.
  A38-10014
–  Remove valve body from gearbox, at the same time guide out wiring harness connector.
  Caution
Only on gearboxes with hydraulic control type “E17”: To prevent damage after removal, do not put down the valve body on the gearbox input speed sender -G182- (located on reverse side of valve body -arrow-).
Installing
Installation is carried out in reverse sequence; note the following:
  Note
Always renew valve body if it has collected dirt or if it is defective.
  A38-10135
–  Place valve body in position on gearbox housing (do not apply force). At the same time insert pin of detent plate -1- so that it engages in slot on selector slide -2-.
  A38-0016
–  Fit bolts for valve body.
  Note
t  Note different bolt lengths.
t  Bolt -6- is only fitted on gearboxes with hydraulic control type “E17”.
t  On gearboxes with hydraulic control type “E18/2”, make sure that electrical wiring for gearbox input speed sender -G182- does not become trapped between gearbox housing and valve body.
–  Tighten bolts on valve body in two stages as follows:
  A38-10014
StepTightening sequence
I
–  Tighten bolts hand-tight in sequence -1 ... 17-.
II
–  Tighten bolts to 8 Nm in sequence -1 ... 17-.

   
–  Renew O-rings for wiring harness connector.
–  Fit wiring harness connector -arrow- in gearbox housing.
l  Installation position: lugs -1- and -2- on shoulder are horizontal, flat part -arrow- of connector should be parallel to sealing surface for ATF oil pan.
  A37-10189
–  Fit retaining clip -arrow- for wiring harness connector and check that clip is properly engaged.
  A38-0011
–  Secure gearbox speed sender -G38-/gearbox output speed sender -G195--arrow-.
l  Tightening torque: 10 Nm.
  A37-10567
–  On gearboxes with hydraulic control type “E18/2”, connect electrical wiring for gearbox input speed sender -G182-.
–  Clip electrical connector into retainer on valve body -arrow-.
  A37-10258
–  Fit ATF strainer to valve body and secure -arrows-.
l  Tightening torque: 5 Nm.
–  Install ATF oil pan → Automatic gearbox 01V, front-wheel drive and four-wheel drive; Rep. Gr.38.
–  Fill up with ATF → Automatic gearbox 01V, front-wheel drive and four-wheel drive; Rep. Gr.37.
Tightening torque
  A38-0010
ComponentNm
Valve body to gearbox housing8

   

Removing and installing internal oil pipe > < Performing servicing work with gearbox installed