Pull out flange shaft oil seal using oil seal extractor lever -VW 681-.
Note
Take care not to damage area on seat of oil seal.
Assembling flange shaft with polygon bearing
1 -
Flange shaft
2 -
Needle bearing (polygon bearing)
3 -
Spacer ring
4 -
Circlip
5 -
Not fitted
Note
t
Uneven running of the polygon bearings with the flange shaft not fitted is not a sign of a problem with the bearings. A test for noisy bearings can only be performed with the bearings installed.
t
Inspect for signs of damage to polygon bearings (such as cracking in outer race).
t
Renew flange shaft if polygon bearings are damaged
–
Lightly lubricate outer circumference and sealing lip of oil seal with gear oil.
l
Installation position: open side of oil seal points towards gearbox
Note
Take care to keep the oil seal straight when driving in.
–
Use the thrust piece -T10387- to evenly drive in the new oil seal for the left flange shaft as far as the thrust piece will go.
Note
t
Standard driving-in depth: 5.5 mm beneath the surface of the cover
t
Repair driving-in depth 6.5 mm (when using the thrust piece -T10387-) so that the new oil seal does not provide a seal on the old contact surface of the old flange shaft.