audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Renewing oil seal for flange shaft (right-side) and bearing "J” > < Servicing front final drive
Renewing oil seal for flange shaft (left-side)
Renewing oil seal for flange shaft (left-side)
Special tools and workshop equipment required
   
t  Oil seal extractor lever -VW 681-
  W00-0154
t  Thrust piece -T10387-
  W00-10683
Procedure
l  Gearbox installed
–  Remove flange shaft (left-side) → multitronic 01J, front-wheel drive; Rep. Gr.39, → multitronic 0AN, front-wheel drive; Rep. Gr.39.
–  Pull out flange shaft oil seal using oil seal extractor lever -VW 681-.
  Note
Take care not to damage area on seat of oil seal.
  A39-0033
Assembling flange shaft with polygon bearing
1 - Flange shaft
2 - Needle bearing (polygon bearing)
3 - Spacer ring
4 - Circlip
5 - Not fitted
  Note
t  Uneven running of the polygon bearings with the flange shaft not fitted is not a sign of a problem with the bearings. A test for noisy bearings can only be performed with the bearings installed.
t  Inspect for signs of damage to polygon bearings (such as cracking in outer race).
t  Renew flange shaft if polygon bearings are damaged
–  Lightly lubricate outer circumference and sealing lip of oil seal with gear oil.
l  Installation position: open side of oil seal points towards gearbox
  Note
Take care to keep the oil seal straight when driving in.
  A39-0058
–  Use the thrust piece -T10387- to evenly drive in the new oil seal for the left flange shaft as far as the thrust piece will go.
  Note
t  Standard driving-in depth: 5.5 mm beneath the surface of the cover
t  Repair driving-in depth 6.5 mm (when using the thrust piece -T10387-) so that the new oil seal does not provide a seal on the old contact surface of the old flange shaft.
–  Install flange shaft (left-side) → multitronic 01J, front-wheel drive; Rep. Gr.39, → multitronic 0AN, front-wheel drive; Rep. Gr.39.
–  Check gear oil in front final drive → multitronic 01J, front-wheel drive; Rep. Gr.39, → multitronic 0AN, front-wheel drive; Rep. Gr.39.
  A39-10428

Renewing oil seal for flange shaft (right-side) and bearing "J” > < Servicing front final drive