audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking exhaust system for leaks > < Removing and installing exhaust manifold (right-side)
Stress-free alignment of exhaust system
Stress-free alignment of exhaust system
  Note
The exhaust system must be aligned when it is cool.
Vehicles without clamps between centre silencer and rear silencer
–  Loosen bolt connections on front clamps.
   
–  Push exhaust system towards front of vehicle -arrow- so that rubber mountings for centre silencer are preloaded by -a- = 5 ... 9 mm.
–  Tighten bolt connections of clamps evenly to 23 Nm.
–  Align tailpipes → Anchor.
Vehicles with clamps between centre silencer and rear silencer
  Note
On vehicles with clamps fitted between centre silencer and rear silencer, it is also necessary to align the centre silencer.
–  Loosen bolt connections on front and rear clamps.
  A26-0101
–  Push front section of exhaust system towards front of vehicle -arrow-, so that mountings for centre silencer are preloaded by -a- = 5 ... 9 mm.
–  Tighten bolt connections of front clamps evenly to 23 Nm.
–  Push rear section of exhaust system towards front of vehicle -arrow- so that rubber mountings for centre silencer are preloaded by -a- = 5 ... 9 mm.
  A26-0101
–  Push rear section of exhaust system towards front of vehicle -arrow-, so that rear rubber mountings for rear silencer are preloaded by dimension -a- = 7 ... 11 mm.
–  Align rear silencers so they are horizontal.
–  Tighten bolt connections of rear clamps evenly to 23 Nm.
–  Align tailpipes → Anchor.
Aligning tailpipes
  A26-0098
–  Check clearance between tailpipes and bumper on both sides.
l  Dimension -x- (left-side) = dimension -x- (right-side)
  A26-0471
If necessary, correct dimension “x” as follows:
–  Slacken bolt connection -arrow- on brace between exhaust pipes.
–  Adjust the distance between the rear silencers.
–  Tighten bolt connection to 23 Nm.
  A26-0473
–  Check distances -y- and -z- between tailpipes and bumper.
l  Dimension -y- = approx. 20 mm.
l  Dimension -z- = 20 ... 26 mm.
–  If necessary, check whether the exhaust system is aligned free of stress → Chapter.
  A26-0472

Checking exhaust system for leaks > < Removing and installing exhaust manifold (right-side)