audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking fuel pump (electrical test) > < Removing and installing fuel tank with attached components
Fuel delivery unit and fuel gauge sender - exploded view of components
   
Fuel delivery unit and fuel gauge sender - exploded view of components
  Note
Illustration shows fuel delivery unit on vehicles with 6-cylinder engine.
1 - Fuel gauge sender -G-
q   Checking resistance values → Chapter
q   Removing and installing → Chapter
2 - Fuel delivery unit
q   Checking fuel pump (electrical test) → Chapter
q   On vehicles with 4-cylinder FSI engine with integrated fuel pressure regulator → Fig.
q   Checking residual pressure → Rep. Gr.24
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
3 - Seal
q   Renew
q   Install dry
4 - Fuel return pipe
q   Mark before removing
q   Press release tab on pipe connector to disconnect
q   Do not kink
q   Note direction of arrow (fuel supply or fuel return system) on flange when installing
q   Clip onto fuel tank
5 - Fuel supply pipe
q   Mark before removing
q   Press release tab on pipe connector to disconnect
q   Do not kink
q   Note direction of arrow (fuel supply or fuel return system) on flange when installing
q   Clip onto fuel tank
6 - Electrical connector
q   For fuel gauge sender -G-
q   For fuel system pressurisation pump -G6-
7 - Union nut, 80 Nm
q   Remove and install with union nut tool -3217-
8 - Supply pipe for suction-jet pump
q   Press release tab on pipe connector to disconnect
9 - Suction-jet pump
q   On vehicles with auxiliary heater (from approx. 02.2003 onwards) suction pipe for auxiliary heater runs along suction pipe for suction-jet pump → Fig.

   
Fuel delivery unit with integrated fuel pressure regulator
On vehicles with 4-cyl. FSI engine, the fuel pressure regulator -arrow- is integrated in the fuel delivery unit. It is not possible to detach the fuel pressure regulator from the fuel delivery unit.
  A20-1119
Suction pipe on vehicles with auxiliary heater from approx. 02.2003 onwards
From approx. 02.2003 onwards the suction pipe -1- for the auxiliary heater is routed along the suction pipe for the suction-jet pump and is connected with the fuel delivery unit via a connection piece -2-.
  A20-1129

Checking fuel pump (electrical test) > < Removing and installing fuel tank with attached components