audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing injectors Engine code letters: ASN, BBJ > < Dismantling and assembling fuel rail with injectors Engine code letters: ASN, BBJ
Motronic injection and ignition system (6-cyl.)
Servicing Motronic injection system
Removing and installing injectors Engine code letters: AMM, BDV
 
A10-0113
  • ‒ → Remove engine cover -arrows-.
  • ‒ Remove intake hose between air-mass meter and air intake elbow.
  • ‒ Unplug connectors at all injectors.
  • ‒ Pull vacuum hose off fuel pressure regulator.
  • ‒ Lay bare wires at fuel rail.

 
A24-0068
  • ‒ → Unscrew fuel rail from intake manifold -arrows-.
  • ‒ Evenly pull fuel rail upwards off intake manifold together with injectors and set it down on a clean cloth at the rear of the engine compartment.
Attention:
Fuel system is pressurised. Wrap cloth around joint before opening system. Then dissipate pressure by carefully unfastening joint.
  • ‒ Pull off clip and detach injector.

Note:

Replacement of fuel rail involves detaching fuel hoses.

Install in reverse order, paying attention to the following:

  • ● Replace O-rings at all joints opened (to replace front O-ring, never pull plastic cap off valve head - lift O-ring over plastic cap).
  • ● Moisten O-rings with fresh engine oil.
  • ● Make sure injectors are installed in correct position.
  • ● Make sure clips are properly connected.
  • ● Position fuel rail with secured injectors at intake manifold and press in evenly.

Tightening torque

Component

Nm

Fuel rail to intake manifold

10

Removing and installing injectors Engine code letters: ASN, BBJ > < Dismantling and assembling fuel rail with injectors Engine code letters: ASN, BBJ