audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing injector with needle lift sender G80 > < Checking spray pattern of injectors and checking for leaks
Removing and installing injectors
Removing and installing injectors
  Note
Removing injector together with needle lift sender -G80- → Chapter
Removing injectors
–  Remove engine cover panel → Chapter.
–  Remove relevant cylinder head cover → Rep. Gr.15.
   
–  Remove retainers (to do so, unscrew nuts -arrows-) from injectors and pull out injectors upwards.
If a cam on the camshaft prevents the injector from being withdrawn (vehicles with manual gearbox):
–  Engage 4th gear and push the vehicle forwards slightly.
If a cam on the camshaft prevents the injector from being withdrawn (vehicles with automatic gearbox):
–  Refit all the retainers onto the injectors that are still inside the cylinder head, and tighten the nuts by hand.
–  Unplug electrical connector from injection pump.
  WARNING
Before operating the starter, make sure that all the injectors are secured with their retainers and that the injection pump connector is detached.
–  Operate starter briefly and check whether injectors can now be removed.
Installing injectors
–  Remove copper seal (between injector and cylinder head) from cylinder head.
  Note
Always renew copper seals between cylinder head and injectors.
–  Install injectors. Ensure that injectors are seated correctly.
–  Fit retainers.
–  Secure retainers.
l  Tightening torque: 10 Nm
–  Re-install cylinder head cover → Rep. Gr.15.
  A23-0054

Removing and installing injector with needle lift sender G80 > < Checking spray pattern of injectors and checking for leaks