audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Installing boot lid seal > < Removing, installing and adjusting boot lid and boot lid lock
General Body Assembly
Boot lid >8D XA 200 000
Removing and installing boot lid hinge
 
A55-0007

Cover for boot lid hinge

  • ‒ → Insert electrical wiring or line for central locking system -4- into lower retainer of cable guide on cover -1-.
  • ‒ Attach cover -3- for boot lid hinge from below between gas-filled strut -5- and hinge lever, and clip onto hinge lever -2- at the top so it engages audibly.

Removing and installing boot lid hinge

 
A55-0006
  • ‒ → Loosen nut -1- on left and right.
    Tightening torque 21 Nm.
  • ‒ Unscrew nut -2- on left and right.
    Tightening torque 21 Nm.
  • ‒ Support boot lid using a second person or other suitable means.
 
A55-0006
  • ‒ Remove bolts -5- (2x).
    Tightening torque 21 Nm.
  • ‒ → Lift boot lid slightly and remove hinge -4-.

Note:

The scales -3- and -8- facilitate boot lid hinge adjustment when adjusting the boot lid.

Removing and installing gas-filled strut

 
A55-0006
  • ‒ → Use screwdriver to slightly prise away spring catch -7- and unclip/clip in gas-filled strut.

Note:

When removing or installing gas-filled strut, push back the opened boot lid slightly without damaging components.

Installation:

  • ‒ Clip in gas-filled strut at bottom first, then at top.
  • ‒ The tube end of strut goes towards boot lid.
 
V55-0080

Releasing gas from gas-filled strut

  • ‒ Clamp gas-filled strut in vice in area x = 50 mm.
  • ‒ Saw open cylinder of gas-filled strut in first third of overall cylinder length, starting from reference edge on piston-rod end.
Important
Only clamp the strut in this area. Otherwise there is risk of accident.

Note:

Goggles must be worn during sawing. It is also appropriate to cover the area around the saw-cut with a cloth to catch any escaping fluid.

Installing boot lid seal > < Removing, installing and adjusting boot lid and boot lid lock