audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Front brake HP-2 double-piston brake / aluminium > < Servicing front brakes
Brake System
Front brake HP-2 double-piston brake/steel
Removing and installing brake pads

Removing

Note:

Mark brake pads to be reused on removal. Reinstall in their original position to prevent uneven braking!

  • ‒ Raise vehicle.
  • ‒ Remove wheels.
 
V46-0897
  • ‒ → Secure brake disc with a wheel bolt.
  • ‒ Unscrew both Torx bolts for the outer brake pads.

Note:

Before pressing back the piston, extract brake fluid from the brake fluid reservoir with a bleeder bottle. Otherwise brake fluid which was used to top up the brake fluid reservoir, may escape and cause damage.

Important
Brake fluid is poisonous and must on no account be siphoned by mouth through a hose.
 
A46-0100
  • ‒ → Press piston back into brake caliper housing.
  • ‒ For this purpose, insert sliding caliper with screwdriver as shown and press firmly outwards.
  • ‒ First remove outer brake pad; for this purpose, use screwdriver to press brake pads off brake caliper.
 
A46-0101
  • ‒ → Firmly press floating caliper in direction of arrow as far as it will go.
  • ‒ Use screwdriver to carefully press brake pads out of piston and remove from brake caliper housing.

Note:

Thoroughly clean brake caliper housing before installing new brake pads.

In particular, watch for residual adhesive sheet from the outer brake pads.

Installing

 
A46-0006
  • ‒ → Insert lower and upper brake pads into piston.

Note:

Take care not to damage protective caps when inserting brake pads.

 
A46-0007
  • ‒ → Press floating caliper outwards as far as it will go.
  • ‒ Pull protective sheet off backplates of outer brake pads.

Notes:

  • ◆ The repair kit includes four self locking Torx bolts which must be installed in all cases.
  • ◆ Each time after replacing the brake pads, depress the brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.
 
V46-0897
  • ‒ → Screw the Torx bolts from the repair set into the floating caliper and fix the brake pads in position.
  • ◆ Tightening torque: 25 Nm.

  • ‒ Unscrew wheel bolt from wheel hub.

Note:

When fitting on the wheels, make sure that the rim flange is not mounted onto the brake caliper.

This could otherwise press the brake pads out of their guides.

  • ‒ Fit wheels and tighten to 120 Nm.
  • ‒ Check brake fluid level and top up if necessary.

Front brake HP-2 double-piston brake / aluminium > < Servicing front brakes