audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Assembly overview - pedal cluster (RHD vehicles) > < Servicing clutch mechanism
5 & 6-Speed manual gearbox 01E, Front-wheel drive
Servicing clutch mechanism
Assembly overview - Pedal cluster (LHD vehicles)
 
N30-0196
  • Mounting bracket
    • ◆ Detach steering column from steering box before removing

=> Running gear, Front-wheel drive and four-wheel drive; Repair group 46; Removing and installing pedal cluster

  • Pivot pin
    • ◆ For clutch pedal and brake pedal
    • ◆ Installation position: groove (arrow) towards clutch pedal
  • Locking clip
  • Hexagon socket head bolt,
    25 Nm
  • Brake pedal
 
N30-0196
  • Clutch pedal
    • ◆ Removing and installing
  • Pin
    • ◆ Clip onto clutch pedal
  • Locking clip
  • Master cylinder
    • ◆ Removing and installing
    • ◆ Do not operate clutch pedal after slave cylinder has been removed.
  • Hexagon socket head bolt,
    20Nm
  • Mounting
    • ◆ Insert in mounting bracket with over-centre spring
 
N30-0196
  • Over-centre spring
    • ◆ Allocation

=> Parts catalogue

    • ◆ Remove and install with clutch pedal
  • Hexagon socket head bolt,
    5Nm
    • ◆ Secures clutch and brake pedal pivot pin
  • Seal
    • ◆ Must not be removed
  • Torx bolt - 25 Nm
    • ◆ Also secures the brake master cylinder with brake servo

Removing and installing clutch pedal and over-centre spring

 
N30-0201

Removing

  • ‒ Remove storage compartment, driver's side
  • ‒ If fitted, pull out switch above clutch pedal.
  • ‒ → Detach clutch pedal from master cylinder. To do this, unclip pin using a screwdriver -arrow 1- and pull out pin -arrow 2-.
  • ‒ Press clutch pedal securing clip off pivot pin with a screwdriver.
 
N30-0202
  • ‒ → Unscrew bolt (arrow).
  • ‒ Press clutch and brake pedal pivot pin out to the right, until the clutch pedal can be removed.
  • ‒ If necessary press brake pedal securing clip off pivot pin with a screwdriver.
  • ‒ Take out clutch pedal and over-centre spring.
 
N30-0203

Installing

Installation is carried out in the reverse order, when doing this note the following:

  • ‒ → Align the clutch pedal/brake pedal pivot pin so that it protrudes out of mounting bracket at the clutch pedal side (arrow).
  • ‒ First hook the clutch pedal into the over-centre spring, then fit onto pivot pin.

 
N30-0202
  • ‒ Connect clutch pedal to master cylinder. Clip pin onto clutch pedal.
  • ‒ → Do not tighten bolt (arrow) until both securing clips have been fitted on the clutch pedal/brake pedal pivot pin.

Assembly overview - pedal cluster (RHD vehicles) > < Servicing clutch mechanism