Audi Workshop Service and Repair Manuals

• Clutch slave cylinder
• ◆ Follow correct sequence of work when bleeding .
• ◆ Removing and installing
  
• ◆ When installing, push on until the securing bolt can be fitted
• Bolt - 20 Nm
• ◆ Self-locking
• ◆ Always renew
• Bracket for hose/pipe assembly
• ◆ Engage in clutch slave cylinder
• ◆ Bolt onto gearbox with clutch slave cylinder
• Push rod
• ◆ Coat contact surface of push rod with copper grease, e.g. Z 381 351 TE

• Release bearing
• ◆ Do not wash out, wipe clean only
• ◆ Renew noisy bearings
• ◆ Retainer lugs on release bearing must engage in release lever
• Bolt - 25 Nm
• ◆ Self-locking
• ◆ Always renew
• Leaf spring
• Clutch release lever
• ◆ Removing => Fig. 3
• ◆ Must engage in the lugs in intermediate piece when installed => Fig.4
• ◆ Before installing, coat contact surface of clutch slave cylinder push rod with a thin layer of copper grease, e.g. Z381 351 TE

• Bolt - 15 Nm
• ◆ Qty. 3
• Guide sleeve
• Shaft seal
• ◆ For input shaft
• ◆ Removing => Fig.1
• ◆ Installing => Fig.2
• ◆ Pressing-in depth (factory): 3.5 mm
  Pressing-in depth (repairs): 4.5 mm
• Intermediate piece
• ◆ Renew if damaged
• Gearbox

→ Fig.1    Removing shaft seal for input shaft

• ‒ Lever seal out carefully with a screwdriver.

Note:

Do not damage contact surface of shaft seal on input shaft.

→ Fig.2    Installing shaft seal for input shaft

• ‒ Pack space between sealing lip and dust lip of new seal for input shaft with multi-purpose grease.
• ‒ Fit a thin protective hose tightly over input shaft splines.
• ‒ Drive on seal for input shaft.
• ‒ Pressing-in depth when fitted at factory: 3.5 mm
• ‒ Pressing-in depth after repair work: 4.5 mm
• ‒ Remove protective hose.

→ Fig.3    Removing clutch release lever

• ‒ Slacken bolt -1-, remove leaf spring -2- and press back detent -arrow-.
• ‒ Remove clutch release lever -4- together with release bearing -3-.
• ‒ Disengage the release bearing retainer lugs from the release lever.

→ Fig.4    Installing clutch release lever

• ‒ Before installing clutch release lever, coat contact surface for slave cylinder push rod with with a thin layer of copper paste.
• ‒ Insert clutch release lever -A- into intermediate piece -C- and engage (detent -B- will come into view).
• ‒ Insert leaf spring (-Item 30-24) to 25 Nm.