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Audi Workshop Service and Repair Manuals

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Removing and installing input shaft, drive pinion and internal selector mechanism from bearing plate > < Removing and installing gear cluster/bearing plate and end cover

A4 Mk1

5 & 6-Speed manual gearbox 01E, Front-wheel drive
Dismantling and assembling gearbox
Removing and installing 5th and 6th gears
 
V34-2651
  • 1st inner race for four-point bearing
    • ◆ Pulling off
    • ◆ Installing
  • Needle bearing for 5th gear
  • Inner race for 5th speed sliding gear
    • ◆ Pulling off
    • ◆ Driving on
  • 5th speed sliding gear
    • ◆ Pulling off
    • ◆ Installing
 
V34-2651
  • Spring pin
    • ◆ Pressing out
    • ◆ Pressing in
  • Follower
    • ◆ Only renew complete with selector rod for 5th and 6th gear -item 9-
    • ◆ Pulling off
  • Selector fork for 5th and 6th gear
    • ◆ Can be renewed individually
  • Spacer
    • ◆ Not fitted in 6-speed gearboxes
    • ◆ Install with wider end facing bearing flange
    • ◆ Installing
 
V34-2651
  • Selector rod for 5th and 6th gear
    • ◆ Only renew complete with follower -item 6-
    • ◆ Removing
    • ◆ Installing
  • Locking collar/synchro-ring for 5th and 6th gears
    • ◆ Removing
    • ◆ Installing
  • Circlip
  • 5th speed gear
    • ◆ Pulling off
    • ◆ Pressing on
 
V34-2651
  • 6th speed sliding gear
    • ◆ Not fitted in 5-speed gearboxes
    • ◆ Pull off together with synchro-hub and inner race for 5th gear
  • Needle bearing for 6th gear
    • ◆ Not fitted in 5-speed gearboxes
  • Thrust washer for needle bearing for 6th gear
    • ◆ Not fitted in 5-speed gearboxes
    • ◆ Installation position: grooves face circlip, smooth face contact surface towards needle bearing
  • Circlip
  • Inner race for cylinder roller bearing
    • ◆ Take off by hand
 
V34-2651
  • Circlip
    • ◆ Not fitted in 5-speed gearboxes
    • ◆ Determining thickness
      => Page 34-69
  • 6th speed gear
    • ◆ Not fitted in 5-speed gearboxes
    • ◆ To press off, remove bearing plate
    • ◆ Pressing off
    • ◆ Pressing on

Removing and installing input shaft, drive pinion and internal selector mechanism from bearing plate > < Removing and installing gear cluster/bearing plate and end cover