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Removing and installing cylinder head|Part II > < Removing and installing cylinder head
4-Cyl. TDI®Engine, Mechanics
Removing and installing cylinder head
Part I
 
A15-0527
  • 10 Nm
    • ◆ Apply locking fluid when fitting
    • ◆ Locking fluid

=> Parts List

  • 15 Nm
  • 100 Nm
    • ◆ To slacken and tighten, use counterhold T10051
  • Hub
    • ◆ With sender wheel for Hall sender -G40
    • ◆ To slacken and tighten, use counterhold T10051
    • ◆ To remove, use puller T10052
    • ◆ Detaching => Page 15-32
 
A15-0527
  • Cylinder head bolt
    • ◆ Replace
    • ◆ Heed slackening off sequence
      => Page 15-33
    • ◆ Heed tightening sequence
      => Page 15-37
    • ◆ Make sure the washers -item 15-49 are inserted in the cylinder head
  • Cylinder head cover
    • ◆ Removing and installing=>Page 15-10
  • Breather hose
  • Trim cap
  • Cap
  • Gasket
    • ◆ Replace if damaged or leaking
 
A15-0527
  • 10 Nm
    • ◆ With gasket
    • ◆ Follow tightening sequence =>Removing and installing cylinder head cover, page 15-10
  • Gasket for cylinder head cover
    • ◆ Replace if damaged or leaking
    • ◆ Only available with cylinder head cover
    • ◆ Before mounting, seal joints with sealant => Fig.15-9
    • ◆ Sealant

=> Parts List

    • ◆ Insert lugs into holes on cylinder head
  • Cylinder head
    • ◆ Removing => Page 15-18
    • ◆ Checking for torsion => Fig.15-8
    • ◆ Installing =>Page 15-34
    • ◆ After replacing, fill with fresh coolant
 
A15-0527
  • 20 Nm
  • Oil supply pipe
    • ◆ To turbocharger
  • Holder
    • ◆ For fuel filter and fuel cooling circuit cooler
  • Threaded bush
  • Banjo bolt, 25 Nm
  • Oil seal
    • ◆ Replace
  • Cylinder head gasket
    • ◆ Replacing=>Removing cylinder head, Page 15-18
    • ◆ Note marking =>Fig.15-8
    • ◆ After replacing, fill with fresh coolant
  • Hall sender -G40
    • ◆ For camshaft position

Removing and installing cylinder head|Part II > < Removing and installing cylinder head