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< Removing and installing dual-mass flywheel - vehicles with manual gearbox
A4 Mk1
Power unit
4-cylinder engine (1.8 ltr. 5-valve turbo), mechanics
Enginecrankshaft group, pistons
Sealing flanges and dual-mass flywheel/drive plate / moving_and_installing_dual-mass_flywheel_vehicles_with_manual_gearbox/">Removing and installing dual-mass flywheel - vehicles with manual gearbox
Removing and installing drive plate - vehicles with automatic gearbox
Removing and installing drive plate - vehicles with automatic gearbox
Removing and installing drive plate - vehicles with automatic gearbox
Special tools and workshop equipment required
t
Clutch counterhold tool -VW 558-
t
Depth gauge
t
Bolt M8x45
t
Nuts M10 (2x)
Removing
l
Engine or gearbox removed.
–
Secure clutch counterhold tool -VW 558- to drive plate using M8x45 bolt
-item 2-
. Fit two M10 nuts
-1-
between counterhold tool and drive plate.
–
Mark position of drive plate in relation to crankshaft.
–
Remove drive plate.
–
Remove shim located behind.
Installing
Installation is carried out in the reverse order; note the following:
–
Fit shim
-2-
on crankshaft.
–
Install drive plate with washer
-1-
.
l
Lug
-arrow-
must face torque converter.
–
Insert at least 3 old bolts and tighten to 30 Nm.
–
Measure distance through torque converter securing hole using depth gauge.
l
Specification: Distance
-a-
= 18.9 ... 20.5 mm.
–
If specification is not attained, remove drive plate and remove or add shim
-2-
.
–
Repeat measurement (tighten bolts on drive plate to 30 Nm).
Note
Renew securing bolts for drive plate before tightening bolts to final torque.
Tightening torque
→ Chapter
Power unit
4-cylinder engine (1.8 ltr. 5-valve turbo), mechanics
Enginecrankshaft group, pistons
Sealing flanges and dual-mass flywheel/drive plate / moving_and_installing_dual-mass_flywheel_vehicles_with_manual_gearbox/">Removing and installing dual-mass flywheel - vehicles with manual gearbox
Removing and installing drive plate - vehicles with automatic gearbox
Crankshaft >
< Removing and installing dual-mass flywheel - vehicles with manual gearbox