Audi Workshop Service and Repair Manuals

Note:

The coolant pump is bolted to the bracket for the alternator, vane pump and viscous fan.

• ● Lock carrier must be in service position .

Removing

• ‒ Obtain radio code on vehicles with coded radio.
• ‒ With ignition switched off disconnect battery earth strap.
• ‒ Remove ribbed belt => Page 13-17.
• ‒ Remove viscous fan (with belt pulley) => Fig. 13-16

• ‒ Remove V-belt => Page 13-20.

Note:

Ribbed belt for A/C compressor and torque reaction support need not be removed.

• ‒ Draining cooling system=> Page 19-4
• ‒ → Disconnect coolant hoses -1- and -2- from coolant pump and coolant thermostat housing.

• ‒ Unbolt front support at bracket for alternator, vane pump and viscous fan.
• ‒ Detach radiator hose at upper coolant pipe.
• ‒ Unscrew alternator securing bolts.
• ‒ Remove alternator from the front.
• ‒ Disconnect wiring from alternator after removal.

• ‒ Unbolt and remove both front support brackets for intake manifold.
• ‒ → Unbolt bracket for alternator, vane pump and viscous fan -bolts 1 ... 6-.
• ‒ Move bracket for alternator, vane pump and viscous fan clear to the left and tie in place with wire.

Note:

The vane pump does not have to be removed.

• ‒ → Unbolt coolant pump housing from lower toothed belt guard -arrow-.
• ‒ Remove coolant pump.

• ‒ → Unbolt bearing housing -1- from pump housing -4-.

Installing

Installation is carried out in the reverse order, when doing this note the following:

• ‒ Clean sealing surfaces on both sections of housing.
• ‒ Renew gasket and O-ring.

• ‒ Insert hammer-head bolt in drilling in coolant pump.
• ‒ → Locate bracket for alternator, vane pump and viscous fan on cylinder block together with coolant pump and tighten the bolts in the sequence indicated below:

•     1 -    Bolt M8 x 70
•     2 -    Bolt M8 x 110
•     3 -    Bolt M8 x 50
•     4 -    Bolt M8 x 90
•     5 -    Bolt M8 x 70
•     6 -    Bolt M8 x 100

• ‒ Install viscous fan => Fig. 13-16.
• ‒ Install ribbed belt .
• ‒ Install V-belt .
• ‒ Fill up with coolant=> Page 19-6.

• ‒ After connecting battery terminals, program in the radio anti-theft code.

=> Radio operating instructions

• ‒ Close windows fully using electric window switches.
• ‒ Then operate all electric window switches again for at least one second in the "close" direction to activate the automatic one-touch function.
• ‒ Set clock to correct time.

Tightening torques