audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing toothed beltä 07.97 > < Removing and installing bracket for alternator, vane pump (power steering) and viscous fan
4-Cylinder engine (5-valve), Mechanics
Dismantling and assembling engine
Toothed belt driveä 07.97
 
A13-0123

Note:

Mark the direction of rotation with chalk or felt pen before removing the toothed belt. If a used belt rotates in the wrong direction when refitted, this can result in breakage.

  • 10 Nm
  • 10 Nm
  • 10 Nm
  • 20 Nm
 
A13-0123
  • Toothed belt guard - top
    • ◆ Unbolt tensioning roller for ribbed belt before removing.
    • ◆ When installing, engage carefully in bottom toothed belt guard
  • Toothed belt
    • ◆ Mark direction of rotation with chalk or felt pen before removing
    • ◆ Check for wear
    • ◆ Removing
    • ◆ Installing (adjusting valve timing)
      => Page 13-36
  • 25 Nm
  • 10 Nm
 
A13-0123
  • Washer
  • 65 Nm
    • ◆ Use counter-hold tool 3036 to loosen and tighten
  • Washer
  • Camshaft sprocket
    • ◆ For exhaust camshaft
    • ◆ To remove and install, first remove toothed belt => Page 13-33
    • ◆ Installation position => Fig. 1
  • Tensioning roller
  • Set bolt - 25 Nm
    • ◆ For tensioning roller
  • Toothed belt guard - rear
 
A13-0123
  • 20 Nm
  • Intermediate shaft sprocket
  • Washer
  • Crankshaft sprocket
    • ◆ Contact surface between sprocket and crankshaft must be free of oil.
    • ◆ Can only be installed in one position.
  • 90 Nm + 1/4 turn (90 °) further
    • ◆ Renew
    • ◆ Do not use oil
    • ◆ Counter-hold with 3099 to loosen and tighten
    • ◆ Bolting on counter-hold tool 3099
      => Page 13-57
    • ◆ If necessary, remove bracket for torque reaction support (-Item 17-2) before bolting on counter-hold tool
 
A13-0123
  • 65 Nm
    • ◆ Use counter-hold tool3036 to loosen and tighten
  • Tensioner for toothed belt
  • 10 Nm
  • Idler roller
  • 25 Nm
  • Toothed belt guard - bottom
    • ◆ To remove, unbolt vibration damper
 
A13-0168

→ Fig.1    Installation position of camshaft sprocket

  • ◆ Narrow web on camshaft sprocket faces outwards -arrows- and marking for No. 1 cylinder TDC is visible.

Removing and installing toothed beltä 07.97 > < Removing and installing bracket for alternator, vane pump (power steering) and viscous fan