audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking cylinder bore > < Crankshaft dimensions
6-cylinder Engine (2-valve) Mechanics
Crank assembly
Pistons and piston rings
 
13-860

Piston

  • ‒ → Fitting position -arrow- must always point towards oil pump.
  • ‒ Mark cylinder no. on piston crown with water proof felt pen.

Note:

  • ◆ Do not make any chisel punch marks as the piston is coated.

 
13-862

→ Check piston diameter.

    • ‒ Measure approx. 10 mm from lower edge 90°offset to piston bolt axis.
    • ‒ Deviation compared to specified dimension max. 0.04 mm
 
13-462

→ Piston ring height clearance

    • ‒ New: 0.02 to 0.08 mm.
    • ‒ Wear limit: 0.1 mm

 
13-016

→ Check touch clearance of piston ring.

  • ‒ Insert piston ring at right angles into the bottom cylinder opening, about 15mm from the edge of the cylinder.

Piston ring

Gap clearance, when new

Wear limit

1

0.35 to 0.5 mm

1.0 mm

2

0.5 to 0.7 mm

1.4 mm

3

0.25 to 0.5 mm

0.8 mm

Checking cylinder bore > < Crankshaft dimensions